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Mitsubishi Starion 1982-1989 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Starion Generation: First Generation (A180/A190) Chassis Code: A183A (FS52A), A187A (G54B) 👋 Introduction Market Position Segment: Rear-wheel drive, front-engine, 2+2 sports coupe Target Audience: Enthusiasts and owners seeking to perform maintenance and repairs themselves. Competitive Analysis Key Competitors: Nissan 300ZX (Z31), Toyota Supra (A60/A70), Mazda RX-7 (FC), Datsun 280ZX Key Features Distinctive Features: Bold styling, turbocharged engine options, sophisticated independent suspension, rear-wheel drive dynamics. 📋 Manual Details Coverage Areas Applicable Years: 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989 Page Count Total Pages: 700 Manual Type Type: Workshop Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine Mechanical, Fuel System, Ignition System, Lubrication System, Cooling System, Emission Control System Drivetrain Systems: Transmission (Manual & Automatic), Clutch, Driveshafts, Differential Chassis Systems: Suspension (Front & Rear), Steering, Brakes (Front & Rear, including ABS if applicable to later models), Wheels and Tires Electrical Systems: Engine Control Unit (ECU), Ignition System, Charging System, Starting System, Lighting, Gauges, Wiper/Washer, Audio System, Power Accessories Body And Interior: Body Panels, Doors, Windows, Seats, HVAC System, Interior Trim Procedures Included Maintenance Procedures: Routine Inspections, Fluid Changes (Oil, Coolant, Brake Fluid, Transmission Fluid), Filter Replacements, Spark Plug Service, Belt Adjustments/Replacement Diagnostic Procedures: Troubleshooting Guides for Common Issues, Diagnostic Trouble Codes (DTCs) interpretation (if applicable to ECU), Component Testing Methods Repair Procedures: Engine Overhaul, Transmission Repair, Brake System Overhaul, Suspension Component Replacement, Electrical Component Diagnosis and Repair Assembly Disassembly: Detailed instructions for component removal and installation Special Tools: Identification and usage of specialized tools required for specific procedures Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds. Emphasizes specific aspects of the Starion. 📊 Manual Specifications File Specifications Printability: Yes Searchability: Likely text-searchable if generated from a good source OCR Delivery Delivery Method: Electronic delivery via Email ⚙️ Engine Specifications Primary Engine Engine Code: G54B Engine Type: 2.6L Inline 6-cylinder (SOHC, later DOHC on some models) Aspiration: Naturally Aspirated and Turbocharged (e.g., TC-05 turbocharger) Performance Horsepower Range: 145-170 hp (NA), 180-200 hp (Turbocharged) - Varies by year and market Torque Range: 200-250 lb-ft (approximately) - Varies by year and market Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) or Carbureted on earlier models, Bosch L-Jetronic or similar EFI systems common on turbocharged variants. Engine Features Engine Management: ECU controlled for fuel injection and ignition timing on turbocharged models. 🔧 Transmission Standard Type: 5-speed Manual Transmission (FS5R30A common for turbo models) Optional Type: 3-speed or 4-speed Automatic Transmission Features Transmission Fluid: Refer to manual for specific type and capacity (e.g., ATF Dexron II/III for automatic, gear oil for manual) 📐 Dimensions Exterior Length: Approx. 173.8 inches (4415 mm) Width: Approx. 69.1 inches (1755 mm) Height: Approx. 50.8 inches (1290 mm) Weights Curb Weight: Approx. 2900-3300 lbs (1315-1500 kg) - Varies by specification Wheelbase Wheelbase: Approx. 98.2 inches (2495 mm) 🛡️ Safety Features Ratings Crash Test Data: Limited data available for this era; primarily relied on internal testing and regulatory requirements of the time. Active Features Braking System: Front ventilated discs, rear discs. Some later models offered ABS. Passive Features Restraint Systems: Seat belts (3-point front), optional driver's side airbag on later models. Body Structure: Reinforced passenger cabin for improved crashworthiness. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with cassette player, often with equalizer and amplifier options. Gauges And Displays: Comprehensive dashboard with tachometer, speedometer, fuel gauge, temperature gauge, oil pressure gauge, and boost gauge (on turbo models). Driver Assistance ABS: Anti-lock Braking System available on some later models or as an option. Cruise Control: Commonly available as an option or standard on higher trims. Connectivity Features: No modern connectivity features (Bluetooth, USB) are present from the factory. 🔧 Maintenance Service Intervals Oil Change: Typically every 3,000-5,000 miles or 6 months, depending on driving conditions. Refer to manual for exact interval. Transmission Fluid Change: Automatic: 20,000-30,000 miles. Manual: Inspect as needed, change every 50,000-60,000 miles. Fluid Specifications Engine Oil: Refer to manual for viscosity (e.g., 10W-30 or 10W-40) and API service classification. Capacity around 4.5-5 quarts. Coolant: Ethylene glycol-based antifreeze/coolant. Capacity approx. 8-9 quarts. Brake Fluid: DOT 3 or DOT 4 recommended. Check manual for specific type. Known Issues Turbocharger Reliability: Turbocharged models can be prone to turbo wear if not properly maintained (e.g., regular oil changes with quality oil). Intercooler hoses can degrade. Electronics: Older electronic components and wiring harnesses can degrade over time, leading to intermittent electrical issues. Fuel System: Fuel injectors and fuel pump may require service or replacement due to age. Early fuel injection systems can be sensitive. Suspension Components: Bushings, ball joints, and tie rod ends can wear out, leading to steering looseness and poor handling. Exhaust System: Rust and corrosion can affect exhaust components, especially in certain climates. 📚 Vehicle History Brand Heritage Manufacturer: Mitsubishi...
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Mitsubishi Starion 1982-1989 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Starion
Generation:
First Generation (A180/A190)
Chassis Code:
A183A (FS52A), A187A (G54B)
👋 Introduction
Market Position
Segment:
Rear-wheel drive, front-engine, 2+2 sports coupe
Target Audience:
Enthusiasts and owners seeking to perform maintenance and repairs themselves.
Competitive Analysis
Key Competitors:
Nissan 300ZX (Z31), Toyota Supra (A60/A70), Mazda RX-7 (FC), Datsun 280ZX
Key Features
Distinctive Features:
Bold styling, turbocharged engine options, sophisticated independent suspension, rear-wheel drive dynamics.
📋 Manual Details
Coverage Areas
Applicable Years:
1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989
Page Count
Total Pages:
700
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Mechanical, Fuel System, Ignition System, Lubrication System, Cooling System, Emission Control System
Drivetrain Systems:
Transmission (Manual & Automatic), Clutch, Driveshafts, Differential
Chassis Systems:
Suspension (Front & Rear), Steering, Brakes (Front & Rear, including ABS if applicable to later models), Wheels and Tires
Electrical Systems:
Engine Control Unit (ECU), Ignition System, Charging System, Starting System, Lighting, Gauges, Wiper/Washer, Audio System, Power Accessories
Body And Interior:
Body Panels, Doors, Windows, Seats, HVAC System, Interior Trim
Procedures Included
Maintenance Procedures:
Routine Inspections, Fluid Changes (Oil, Coolant, Brake Fluid, Transmission Fluid), Filter Replacements, Spark Plug Service, Belt Adjustments/Replacement
Diagnostic Procedures:
Troubleshooting Guides for Common Issues, Diagnostic Trouble Codes (DTCs) interpretation (if applicable to ECU), Component Testing Methods
Repair Procedures:
Engine Overhaul, Transmission Repair, Brake System Overhaul, Suspension Component Replacement, Electrical Component Diagnosis and Repair
Assembly Disassembly:
Detailed instructions for component removal and installation
Special Tools:
Identification and usage of specialized tools required for specific procedures
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds. Emphasizes specific aspects of the Starion.
📊 Manual Specifications
File Specifications
Printability:
Yes
Searchability:
Likely text-searchable if generated from a good source OCR
Delivery
Delivery Method:
Electronic delivery via Email
⚙️ Engine Specifications
Primary Engine
Engine Code:
G54B
Engine Type:
2.6L Inline 6-cylinder (SOHC, later DOHC on some models)
Aspiration:
Naturally Aspirated and Turbocharged (e.g., TC-05 turbocharger)
Performance
Horsepower Range:
145-170 hp (NA), 180-200 hp (Turbocharged) - Varies by year and market
Torque Range:
200-250 lb-ft (approximately) - Varies by year and market
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) or Carbureted on earlier models, Bosch L-Jetronic or similar EFI systems common on turbocharged variants.
Engine Features
Engine Management:
ECU controlled for fuel injection and ignition timing on turbocharged models.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (FS5R30A common for turbo models)
Optional
Type:
3-speed or 4-speed Automatic Transmission
Features
Transmission Fluid:
Refer to manual for specific type and capacity (e.g., ATF Dexron II/III for automatic, gear oil for manual)
📐 Dimensions
Exterior
Length:
Approx. 173.8 inches (4415 mm)
Width:
Approx. 69.1 inches (1755 mm)
Height:
Approx. 50.8 inches (1290 mm)
Weights
Curb Weight:
Approx. 2900-3300 lbs (1315-1500 kg) - Varies by specification
Wheelbase
Wheelbase:
Approx. 98.2 inches (2495 mm)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited data available for this era; primarily relied on internal testing and regulatory requirements of the time.
Active Features
Braking System:
Front ventilated discs, rear discs. Some later models offered ABS.
Passive Features
Restraint Systems:
Seat belts (3-point front), optional driver's side airbag on later models.
Body Structure:
Reinforced passenger cabin for improved crashworthiness.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player, often with equalizer and amplifier options.
Gauges And Displays:
Comprehensive dashboard with tachometer, speedometer, fuel gauge, temperature gauge, oil pressure gauge, and boost gauge (on turbo models).
Driver Assistance
ABS:
Anti-lock Braking System available on some later models or as an option.
Cruise Control:
Commonly available as an option or standard on higher trims.
Connectivity
Features:
No modern connectivity features (Bluetooth, USB) are present from the factory.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 miles or 6 months, depending on driving conditions. Refer to manual for exact interval.
Transmission Fluid Change:
Automatic: 20,000-30,000 miles. Manual: Inspect as needed, change every 50,000-60,000 miles.
Fluid Specifications
Engine Oil:
Refer to manual for viscosity (e.g., 10W-30 or 10W-40) and API service classification. Capacity around 4.5-5 quarts.
Coolant:
Ethylene glycol-based antifreeze/coolant. Capacity approx. 8-9 quarts.
Brake Fluid:
DOT 3 or DOT 4 recommended. Check manual for specific type.
Known Issues
Turbocharger Reliability:
Turbocharged models can be prone to turbo wear if not properly maintained (e.g., regular oil changes with quality oil). Intercooler hoses can degrade.
Electronics:
Older electronic components and wiring harnesses can degrade over time, leading to intermittent electrical issues.
Fuel System:
Fuel injectors and fuel pump may require service or replacement due to age. Early fuel injection systems can be sensitive.
Suspension Components:
Bushings, ball joints, and tie rod ends can wear out, leading to steering looseness and poor handling.
Exhaust System:
Rust and corrosion can affect exhaust components, especially in certain climates.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation
Model Evolution
Development:
Developed as Mitsubishi's flagship sports coupe, sharing platform elements with the Mitsubishi Galant Lambda.
Facelifts Updates:
Underwent styling updates and mechanical refinements throughout its production run, including revised aerodynamics and interior features.
Production
Production Period:
1982-1989
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for this generation are not widely publicized, the Starion was recognized for its performance and sporty design in its era.
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