Mitsubishi Triton (Strada) Service & Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Triton Alternate Model Name: Strada Codes Chassis Codes: Multiple generations with various chassis codes (e.g., L200, KB4T, KC4W, KG4W, KH4W, KJ4W, KK4W, KL4W, KM4W, KN4W, KP4W, KQ4W, KR4W, KS4W, KT4W, KU4W, KV4W, KW4W, KY4W, KZ4W - specific to generation and market) Engine Codes: Various, including 4G6 series (petrol), 4D5 series (diesel), 4M4 series (diesel), 4N3 series (diesel), 6G7 series (V6 petrol) - specific to generation and market 👋 Introduction Market Position Segment: Mid-size pickup truck, known for its robust construction, reliability, and versatility. Often referred to as a lifestyle or workhorse vehicle. Competitive Analysis Competitors: Toyota Hilux, Isuzu D-Max, Ford Ranger, Nissan Navara, Chevrolet Colorado/S-10, Holden Colorado (in relevant markets), Mazda BT-50. Key Features Strengths: Durable chassis, capable powertrains, good towing and payload capacity, often perceived as good value for money, strong off-road capability (especially 4x4 models). Diy Appeal: The manual is specifically marketed to DIY enthusiasts, highlighting cost savings and the satisfaction of self-maintenance and repair. It aims to empower owners to tackle common tasks. 📋 Manual Details Coverage Areas Market Focus: Global, with specific emphasis on markets where the Triton/Strada is popular. The manual's content will be generalized to cover common configurations but may not be exhaustive for every single regional variant. Page Count Estimated Page Count: Highly variable due to digital format and potential for extensive detail across multiple generations. Likely to be several hundred pages, potentially exceeding 1000+ pages when comprehensive. Manual Type Type: Service & Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (on-vehicle inspection, removal/installation of major components), cooling system, lubrication system, fuel system (on-vehicle adjustments, removal/installation of major components), ignition system (petrol), starting system, charging system. Transmission Systems: On-vehicle inspections, adjustments, and removal/installation of major components for both manual and automatic transmissions. Specific internal component repair might be limited to on-vehicle adjustments. Drivetrain Systems: Driveshafts, differentials (on-vehicle inspection, removal/installation), transfer case (on-vehicle inspection, removal/installation), axles. Suspension Steering Brakes: Front suspension, rear suspension, steering system, brake system (including ABS, if applicable), parking brake. Electrical Systems: Exterior lighting, interior lighting, instruments, dashboard, wipers, washers, horn, audio system, power windows, power door locks, central locking, mirrors, airbags, anti-theft system, starting and charging. Body Chassis: Body panel removal and installation, interior trim, seat removal and installation, doors, hood, tailgate, bumpers, underbody components. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant handling (general guidance), blower motor, HVAC controls. Procedures Included Maintenance: Routine checks, fluid level checks and top-ups, filter replacements, spark plug replacement, belt inspection and replacement, brake pad/shoe inspection and replacement, tire rotation. Inspections Adjustments: Comprehensive on-vehicle inspection procedures for all major systems, including engine, transmission, suspension, brakes, and steering. Adjustments for brakes, clutch (if applicable), parking brake, and potentially engine idle speed/mixtures (where applicable). Removal Installation: Step-by-step instructions for the removal and installation of major vehicle components, including engine, transmission, starter motor, alternator, radiators, fuel pumps, suspension arms, brake calipers, and body panels. Troubleshooting: Diagnostic flowcharts and guidance for common issues related to engine performance, starting problems, electrical faults, brake issues, and other system malfunctions. Technical Depth Depth: Covers on-vehicle inspections, adjustments, and the removal/installation of major components. While it doesn't detail full internal engine or transmission rebuilds, it provides the necessary steps for major component replacement and on-car diagnostics, enabling DIY enthusiasts and professional mechanics to perform most common repairs. 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader Print Quality Digital Quality: High-resolution, clear diagrams and text suitable for viewing on screen and printing. Searchable text within the PDF is likely. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Example Petrol Engine Displacement: 2.4L (e.g., 4G64, 4G69) Example Diesel Engine Displacement: 2.5L (e.g., 4D56), 2.8L (e.g., 4M41, 4N30), 3.2L (e.g., 4M41) Performance Example Power Output Diesel: Ranging from approximately 100 HP to over 180 HP, depending on generation and turbocharging. Example Torque Output Diesel: Ranging from approximately 200 Nm to over 450 Nm, depending on generation and turbocharging. Example Power Output Petrol: Ranging from approximately 130 HP to 180 HP for 4-cylinder engines, V6 models can exceed 200 HP. Fuel System Common Injection Systems: MPI (Multi-Point Injection) for petrol, Common Rail Direct Injection (CRDi) for modern diesels. Older diesels may use indirect injection or rotary pumps. Engine Management ECU Type: ECU (Electronic Control Unit) controlling fuel, ignition, and emissions. Specific models vary significantly by generation and market. 🔧 Transmission Standard Gearbox Type: 5-speed manual, 6-speed manual (later generations). Optional Automatic Gearbox Type: 4-speed automatic, 5-speed automatic, 6-speed automatic (later generations). Features Drivetrain Options: 2WD (Rear-wheel drive), 4WD (Four-wheel drive) with selectable modes and often a low-range transfer case. 📐 Dimensions Exterior Overall Length: Varies by generation...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Triton

Alternate Model Name:

Strada

Codes

Chassis Codes:

Multiple generations with various chassis codes (e.g., L200, KB4T, KC4W, KG4W, KH4W, KJ4W, KK4W, KL4W, KM4W, KN4W, KP4W, KQ4W, KR4W, KS4W, KT4W, KU4W, KV4W, KW4W, KY4W, KZ4W - specific to generation and market)

Engine Codes:

Various, including 4G6 series (petrol), 4D5 series (diesel), 4M4 series (diesel), 4N3 series (diesel), 6G7 series (V6 petrol) - specific to generation and market

👋 Introduction

Market Position

Segment:

Mid-size pickup truck, known for its robust construction, reliability, and versatility. Often referred to as a lifestyle or workhorse vehicle.

Competitive Analysis

Competitors:

Toyota Hilux, Isuzu D-Max, Ford Ranger, Nissan Navara, Chevrolet Colorado/S-10, Holden Colorado (in relevant markets), Mazda BT-50.

Key Features

Strengths:

Durable chassis, capable powertrains, good towing and payload capacity, often perceived as good value for money, strong off-road capability (especially 4x4 models).

Diy Appeal:

The manual is specifically marketed to DIY enthusiasts, highlighting cost savings and the satisfaction of self-maintenance and repair. It aims to empower owners to tackle common tasks.

📋 Manual Details

Coverage Areas

Market Focus:

Global, with specific emphasis on markets where the Triton/Strada is popular. The manual's content will be generalized to cover common configurations but may not be exhaustive for every single regional variant.

Page Count

Estimated Page Count:

Highly variable due to digital format and potential for extensive detail across multiple generations. Likely to be several hundred pages, potentially exceeding 1000+ pages when comprehensive.

Manual Type

Type:

Service & Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical (on-vehicle inspection, removal/installation of major components), cooling system, lubrication system, fuel system (on-vehicle adjustments, removal/installation of major components), ignition system (petrol), starting system, charging system.

Transmission Systems:

On-vehicle inspections, adjustments, and removal/installation of major components for both manual and automatic transmissions. Specific internal component repair might be limited to on-vehicle adjustments.

Drivetrain Systems:

Driveshafts, differentials (on-vehicle inspection, removal/installation), transfer case (on-vehicle inspection, removal/installation), axles.

Suspension Steering Brakes:

Front suspension, rear suspension, steering system, brake system (including ABS, if applicable), parking brake.

Electrical Systems:

Exterior lighting, interior lighting, instruments, dashboard, wipers, washers, horn, audio system, power windows, power door locks, central locking, mirrors, airbags, anti-theft system, starting and charging.

Body Chassis:

Body panel removal and installation, interior trim, seat removal and installation, doors, hood, tailgate, bumpers, underbody components.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant handling (general guidance), blower motor, HVAC controls.

Procedures Included

Maintenance:

Routine checks, fluid level checks and top-ups, filter replacements, spark plug replacement, belt inspection and replacement, brake pad/shoe inspection and replacement, tire rotation.

Inspections Adjustments:

Comprehensive on-vehicle inspection procedures for all major systems, including engine, transmission, suspension, brakes, and steering. Adjustments for brakes, clutch (if applicable), parking brake, and potentially engine idle speed/mixtures (where applicable).

Removal Installation:

Step-by-step instructions for the removal and installation of major vehicle components, including engine, transmission, starter motor, alternator, radiators, fuel pumps, suspension arms, brake calipers, and body panels.

Troubleshooting:

Diagnostic flowcharts and guidance for common issues related to engine performance, starting problems, electrical faults, brake issues, and other system malfunctions.

Technical Depth

Depth:

Covers on-vehicle inspections, adjustments, and the removal/installation of major components. While it doesn't detail full internal engine or transmission rebuilds, it provides the necessary steps for major component replacement and on-car diagnostics, enabling DIY enthusiasts and professional mechanics to perform most common repairs.

📊 Manual Specifications

File Format

Compatibility:

All Versions of Windows & Mac

Requirements:

Adobe PDF Reader

Print Quality

Digital Quality:

High-resolution, clear diagrams and text suitable for viewing on screen and printing. Searchable text within the PDF is likely.

Binding Type

Binding:

Not Applicable (Digital Download)

Paper Type

Paper Type:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Example Petrol Engine Displacement:

2.4L (e.g., 4G64, 4G69)

Example Diesel Engine Displacement:

2.5L (e.g., 4D56), 2.8L (e.g., 4M41, 4N30), 3.2L (e.g., 4M41)

Performance

Example Power Output Diesel:

Ranging from approximately 100 HP to over 180 HP, depending on generation and turbocharging.

Example Torque Output Diesel:

Ranging from approximately 200 Nm to over 450 Nm, depending on generation and turbocharging.

Example Power Output Petrol:

Ranging from approximately 130 HP to 180 HP for 4-cylinder engines, V6 models can exceed 200 HP.

Fuel System

Common Injection Systems:

MPI (Multi-Point Injection) for petrol, Common Rail Direct Injection (CRDi) for modern diesels. Older diesels may use indirect injection or rotary pumps.

Engine Management

ECU Type:

ECU (Electronic Control Unit) controlling fuel, ignition, and emissions. Specific models vary significantly by generation and market.

🔧 Transmission

Standard

Gearbox Type:

5-speed manual, 6-speed manual (later generations).

Optional

Automatic Gearbox Type:

4-speed automatic, 5-speed automatic, 6-speed automatic (later generations).

Features

Drivetrain Options:

2WD (Rear-wheel drive), 4WD (Four-wheel drive) with selectable modes and often a low-range transfer case.

📐 Dimensions

Exterior

Overall Length:

Varies by generation and body style (e.g., Single Cab, Double Cab), typically between 4,900 mm and 5,300 mm.

Overall Width:

Typically around 1,700 mm to 1,850 mm (excluding mirrors).

Overall Height:

Typically around 1,700 mm to 1,800 mm.

Weights

Curb Weight:

Varies widely based on configuration (engine, drivetrain, cab type), generally between 1,600 kg and 2,100 kg.

Gross Vehicle Weight Rating:

Typically around 2,700 kg to 3,000 kg.

Towing Capacity:

Commonly rated between 2,500 kg and 3,000 kg (braked), depending on market regulations and model.

Payload Capacity:

Typically between 800 kg and 1,000 kg.

🛡️ Safety Features

Ratings

Ancap Rating:

Variable by generation. Newer generations often achieve 5-star ANCAP ratings, while older models may have lower ratings.

Active Features

Braking Systems:

Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA) on many models.

Stability Control:

Active Stability and Traction Control (ASTC) on many later models.

Passive Features

Airbags:

Driver and passenger airbags are standard on most models. Side and curtain airbags available on higher trims and newer generations.

Seatbelts:

Pre-tensioner seatbelts with force limiters, ISOFIX child seat anchor points.

💡 Technology Features

Infotainment

Head Unit Features:

Varies by trim and generation. Includes AM/FM radio, CD player, MP3 playback, USB and auxiliary inputs. Later models feature touchscreen infotainment systems with Apple CarPlay and Android Auto compatibility.

Driver Assistance

Camera Systems:

Rear-view camera standard on many newer models. Some higher trims may offer 360-degree camera systems.

Parking Aids:

Parking sensors (front and rear) available on higher trim levels.

Connectivity

Bluetooth:

Bluetooth hands-free calling and audio streaming available on most models from the mid-2000s onwards.

Comfort Convenience

Climate Control:

Manual air conditioning is standard on base models, while automatic climate control is available on higher trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 km to 15,000 km, or every 6-12 months, depending on engine type, driving conditions, and oil specifications used. Consult specific year model for precise intervals.

Air Filter Replacement:

Typically every 15,000 km to 30,000 km, or as needed based on driving environment.

Fuel Filter Replacement Diesel:

Crucial for diesel models, typically every 20,000 km to 40,000 km, or as recommended to prevent injector damage.

Timing Belt Replacement:

If equipped with a timing belt (less common on newer diesels which use chains), interval is typically around 90,000 km to 100,000 km.

Fluid Specifications

Engine Oil Type:

Varies by engine and generation. Common specifications include API SN/SP, ACEA C3 or A3/B4, with viscosity grades like 5W-30, 5W-40, or 10W-40. Diesel engines often require specific low-ash oils.

Transmission Fluid Type Manual:

GL-4 or GL-5 gear oil, typically SAE 75W-90 or 80W-90. Consult manual for exact specification.

Transmission Fluid Type Automatic:

Specific ATF (Automatic Transmission Fluid) from Mitsubishi (e.g., Dia Queen ATF-J2, ATF-J3) or equivalent DEXRON/MERCON specifications depending on transmission model.

Coolant Type:

Mitsubishi Super Long Life Coolant (LLC) (pink) or equivalent. Typically a 50/50 mix of ethylene glycol and deionized water.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Diesel Particulate Filter:

DPF regeneration issues on some diesel models, especially with short-distance driving. Requires regular high-speed driving or manual regeneration.

Suspension Wear:

Front ball joints and bushings can wear over time, particularly on heavily used or off-road vehicles. Clunking noises are an indicator.

Automatic Transmission Reliability:

Some earlier automatic transmissions could be prone to issues if fluid is not maintained. Cooler lines can sometimes develop leaks.

Rust Corrosion:

As with many body-on-frame vehicles, rust can be a concern in areas with heavy road salt use. Chassis and body mounts are common areas.

Glow Plug Failure Diesel:

Glow plugs can fail on older diesel models, leading to difficult starting in cold weather.

📚 Vehicle History

Brand Heritage

Brand Focus:

Mitsubishi Motors Corporation is a Japanese automotive manufacturer with a history of producing rugged, capable vehicles, including many 4x4s and trucks.

Model Evolution

Generations:

The Triton (and its L200 variant) has evolved through multiple generations since its introduction in the early 1970s, with significant redesigns roughly every 5-8 years. Each generation has seen improvements in comfort, safety, technology, and powertrain efficiency.

Production

Manufacturing Locations:

Primarily produced in Thailand at the Laem Chabang plant, with some regional assembly plants in other parts of the world.

🏆 Awards & Recognition

Recognitions

Pickup Truck Awards:

The Mitsubishi Triton/L200 has received numerous awards in various markets, often recognized for value, durability, and off-road capability in regional 'Ute of the Year' or 'Pickup of the Year' accolades.

Ratings

User Reviews:

Generally positive, with owners frequently praising its robustness, reliability for work and adventure, and affordability compared to some competitors. Some criticism may be directed at interior refinement or NVH (Noise, Vibration, and Harshness) on older models.