OPEL CALIBRA Service Repair Manual FSM 1989-1997 Online
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🏷️ Basic Information Identification Make: Opel Model: Calibra Generation Generation Designation: First Generation (A-Body) Codes Chassis Code: A-Body 👋 Introduction Market Position Vehicle Segment: Compact Sports Coupe Competitive Analysis Key Competitors: Ford Probe, Toyota Celica, Mitsubishi Eclipse, Honda Prelude, BMW 3 Series Coupe (E36) Key Features Design Philosophy: Aerodynamic styling, front-wheel drive (with optional AWD), focus on driver engagement and unique design language Aerodynamics: World-record setting drag coefficient for its time, contributing to fuel efficiency and high-speed stability. 📋 Manual Details Coverage Areas Production Years Covered: 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997 Page Count Estimated Page Count: Hundreds of pages (specific count not provided but described as extensive) Manual Type Type: Official Factory Service Manual (FSM) Scope: Complete Official Service Manual - implies it covers all aspects of repair and maintenance for the specified model years. Language Language: English (implied by product description, typically FSMs are multi-lingual or English specific) Format Format: Digital Download (PDF) Portability: Can be saved to hard drive, burned to CD-ROM, and individual pages can be printed. 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel injection, ignition, exhaust, cooling, lubrication Drivetrain: Transmission (manual and automatic), clutch, driveshafts, differentials, axles Chassis: Suspension (front and rear), steering system, brakes (hydraulic and ABS) Electrical: Wiring diagrams, lighting, charging system, starting system, sensors, ECUs, accessories Body: Body construction, interior trim, exterior panels, glass, doors, lids Body Control Modules: Includes diagnostics and repair for body electronics such as central locking, power windows, and interior lighting. Procedures Included Maintenance: Routine service checks, oil changes, filter replacements, fluid level checks, tune-ups Repair: Component-level repair and replacement procedures for all major vehicle systems Diagnostics: Troubleshooting guides, fault code interpretation, diagnostic procedures for electrical and mechanical systems Engine Rebuild: Detailed procedures for engine disassembly, inspection, component replacement, and reassembly. Includes torque specifications and clearances. Suspension Overhaul: Step-by-step instructions for replacing springs, shock absorbers, bushings, ball joints, and steering components. Brake System Repair: Procedures for brake pad/disc replacement, caliper service, brake line repair, and ABS system bleeding/diagnostics. Technical Depth Depth: Comprehensive, from basic maintenance to in-depth component overhaul and electrical system diagnostics Wiring Diagrams Detail: Comprehensive and detailed wiring diagrams included, crucial for diagnosing electrical faults. 📊 Manual Specifications File Format Format Details: PDF compatible with Windows and Mac operating systems, searchable text (likely), printable Print Quality Printability: All pages printable Binding Type Binding: Not Applicable (Digital) Paper Type Paper Quality: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Code Common: C20NE, C20XE (16v), X20XEV (Ecotec), C30SE (V6), X30XE (V6), Z20LET (Turbo) Engine Displacement Common: 2.0L (1998cc) and 2.5L (2498cc V6), 2.0L Turbo (1998cc) Performance Horsepower Range: Approximately 115 hp (C20NE) to 204 hp (Calibra Turbo/V6 variants) Torque Range: Approximately 170 Nm (C20NE) to 280 Nm (Calibra Turbo) Fuel System Injection Type: Electronic Fuel Injection (EFI) / Multi-point Fuel Injection (MPI) 🔧 Transmission Standard Transmission Type: 5-speed Manual Optional Transmission Type: 4-speed Automatic Features All Wheel Drive: Optional (primarily on V6 and Turbo models), utilizing a viscous coupling and a 'spider' gear differential 📐 Dimensions Exterior Length: Approx. 4492 mm (176.8 in) Width: Approx. 1700 mm (66.9 in) Height: Approx. 1315 mm (51.8 in) Weights Curb Weight: Approx. 1200-1450 kg (2645-3197 lbs), depending on engine and drivetrain Interior Seating Capacity: 4-seater (2 front, 2 rear bucket seats) 🛡️ Safety Features Ratings Euro Ncap Rating: Early models predate formal Euro NCAP testing. Later models would likely achieve 3-4 stars by modern standards. Comprehensive crash test data specific to this generation may be limited. Active Features ABS: Available (standard on higher trims and Turbo, optional on others) Passive Features Airbags: Driver airbag standard on later models, passenger airbag optional or standard on top trims. Seatbelts: Pre-tensioning front seatbelts 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette players, optional CD players. Upgrades common. Driver Assistance Traction Control: Available on some higher-spec models, particularly AWD variants. Connectivity Onboard Diagnostics: OBD-I initially, later models may use OBD-II or proprietary GM diagnostics. Manual will detail diagnostic port location and procedures. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000-15,000 km (6,000-9,000 miles) or annually, depending on driving conditions and oil type. Timing Belt Replacement: Recommended every 60,000-90,000 km (37,000-56,000 miles) or 4-5 years for non-interference engines (e.g., C20NE). Interference engines (e.g., C20XE, V6s) require stricter adherence. Consult manual for specific engine. Fluid Specifications Engine Oil Type: API SJ/SL or ACEA A3/B3. Viscosity typically 5W-30 or 5W-40, depending on climate. Check manual for precise specification. Coolant Type: G11 (blue/green) or G12 (pink/red) antifreeze with a 50/50 mix of distilled water. Consult manual for specific type and capacity. Transmission Fluid Manual: API GL-4 SAE 75W-90 or SAE 75W-80. Capacity approx. 1.5-2.0 liters. Transmission Fluid Automatic: Dexron III or equivalent. Capacity approx. 4.0-5.0 liters for a fluid change. Consult manual for exact specification and fill procedure. Brake Fluid...
Optional (primarily on V6 and Turbo models), utilizing a viscous coupling and a 'spider' gear differential
📐 Dimensions
Exterior
Length:
Approx. 4492 mm (176.8 in)
Width:
Approx. 1700 mm (66.9 in)
Height:
Approx. 1315 mm (51.8 in)
Weights
Curb Weight:
Approx. 1200-1450 kg (2645-3197 lbs), depending on engine and drivetrain
Interior
Seating Capacity:
4-seater (2 front, 2 rear bucket seats)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Early models predate formal Euro NCAP testing. Later models would likely achieve 3-4 stars by modern standards. Comprehensive crash test data specific to this generation may be limited.
Active Features
ABS:
Available (standard on higher trims and Turbo, optional on others)
Passive Features
Airbags:
Driver airbag standard on later models, passenger airbag optional or standard on top trims.
Seatbelts:
Pre-tensioning front seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette players, optional CD players. Upgrades common.
Driver Assistance
Traction Control:
Available on some higher-spec models, particularly AWD variants.
Connectivity
Onboard Diagnostics:
OBD-I initially, later models may use OBD-II or proprietary GM diagnostics. Manual will detail diagnostic port location and procedures.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km (6,000-9,000 miles) or annually, depending on driving conditions and oil type.
Timing Belt Replacement:
Recommended every 60,000-90,000 km (37,000-56,000 miles) or 4-5 years for non-interference engines (e.g., C20NE). Interference engines (e.g., C20XE, V6s) require stricter adherence. Consult manual for specific engine.
Fluid Specifications
Engine Oil Type:
API SJ/SL or ACEA A3/B3. Viscosity typically 5W-30 or 5W-40, depending on climate. Check manual for precise specification.
Coolant Type:
G11 (blue/green) or G12 (pink/red) antifreeze with a 50/50 mix of distilled water. Consult manual for specific type and capacity.
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or SAE 75W-80. Capacity approx. 1.5-2.0 liters.
Transmission Fluid Automatic:
Dexron III or equivalent. Capacity approx. 4.0-5.0 liters for a fluid change. Consult manual for exact specification and fill procedure.
C20XE cam timing chain tensioner wear, oil leaks on V6 engines, turbocharger issues on Calibra Turbo.
📚 Vehicle History
Brand Heritage
Opel Heritage:
Opel, a German automaker with a long history dating back to 1898, known for engineering and accessible performance vehicles.
Model Evolution
Design Origin:
Designed by Fulvio Corgiat-Lang and built on the Vectra platform (GM2900). Noted for its exceptionally low drag coefficient (Cd = 0.26).
Production
Manufacturing Locations:
Germany (Rüsselsheim), United Kingdom (Vauxhall Calibra), Finland (Valmet)
Production Total Units:
Approximately 238,600 units
🏆 Awards & Recognition
Recognitions
Design Award:
Often praised for its futuristic and aerodynamically efficient design, winning accolades for styling. Specific awards not detailed in product info but design was a major selling point.