PEUGEOT 107 1.0I MMT 2005 Full Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Peugeot Model: 107 Year: 2005 Engine Variant: 1.0i MMT Codes Platform Code: B-Zero (shared with Citroรซn C1 and Toyota Aygo) ๐ Introduction Market Position Segment: City Car / A-Segment Target Audience: Budget-conscious urban drivers prioritizing economy and maneuverability. Competitive Analysis Key Competitors: Fiat 500, Ford Ka, Hyundai i10, Kia Picanto, Renault Twingo, Volkswagen Fox, Toyota Aygo, Citroรซn C1. Key Features Design Philosophy: Compact, fuel-efficient, and cost-effective urban transport, based on the Toyota Aygo platform. Unique Selling Proposition: Affordability, excellent fuel economy, tight turning circle, and surprisingly practical interior for its size. ๐ Manual Details Coverage Areas Geographic Coverage: Global (representative of typical European market configurations) Page Count Estimated Page Count: Extensive (full service and repair documentation, likely 1000+ pages in print equivalent) Manual Type Type: Full Service and Repair Manual Language Language: English Format Format: PDF (Downloadable) ๐ Manual Coverage Systems Covered Engine: Complete service, maintenance, diagnostics, and repair of the 1.0L 3-cylinder petrol engine (Toyota 1KR-FE derivative) Transmission: Detailed coverage of the MMT (MultiMode Transmission) automated manual gearbox, including clutch, gearbox, and actuator system diagnostics and repair. Chassis: Suspension (front MacPherson struts, rear torsion beam), steering system (electric power steering), and braking system (front discs, rear drums). Electrical: Comprehensive electrical system diagnostics, wiring diagrams, fuse and relay locations, battery, charging system, starting system, lighting, and accessory systems. Body: Body panel removal and installation, interior trim, body sealing, and general bodywork repair procedures. Procedures Included Maintenance: Scheduled maintenance tasks including oil and filter changes, air filter replacement, spark plug replacement, coolant flush, brake fluid replacement, and transmission fluid checks. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, fault code interpretation, and symptom-based troubleshooting guides. Repair: Step-by-step repair instructions for all major components, including engine rebuild, transmission overhaul, brake system overhaul, suspension component replacement, and electrical system repair. Diagnostics: Procedures for using diagnostic tools, reading and clearing fault codes, live data monitoring, and component testing. Technical Depth Depth: Comprehensive from basic DIY maintenance to professional workshop-level diagnostics and repair. Includes detailed exploded diagrams and torque specifications. ๐ Manual Specifications File Format Format: PDF Searchable: Yes (typically, PDF search functionality) Print Quality Printability: Full Printable Zoom Capability: Yes Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (or equivalent decompression utility) Operating System Compatibility: All Versions of Windows & Mac โ๏ธ Engine Specifications Primary Engine Engine Code: 1KR-FE (Toyota derivative) Configuration: 1.0 Litre (998cc) Inline 3-Cylinder, 12-Valve, DOHC Bore X Stroke: 71.0 mm x 83.8 mm Compression Ratio: 10.5:1 Performance Horsepower: 68 PS (67 bhp; 50 kW) @ 6000 rpm Torque: 93 Nm (69 lb-ft) @ 3600 rpm Fuel System Induction: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Petrol (95 RON recommended) Emissions Emission Standard: Euro 4 ๐ง Transmission Standard Type: MMT (MultiMode Transmission) - Automated Manual Gear Ratios: Detailed ratios provided within the manual for forward gears and reverse. Clutch Type: Single Dry Plate, hydraulically operated automated clutch. Features Operation Modes: Automatic and Manual (sequential shift) modes. Actuation: Hydraulic actuators for gear selection and clutch operation. Fluid Requirements Fluid Type: Specific MMT transmission fluid (refer to manual for Peugeot part number, e.g., 9730.AE or equivalent) Fluid Capacity: Approx. 1.7 Litres (refer to manual for precise capacity) ๐ Dimensions Exterior Length: 3435 mm Width: 1630 mm Height: 1470 mm Wheelbase: 2340 mm Ground Clearance: Approx. 140 mm Cargo Boot Capacity Seats Up: Approx. 139 Litres Boot Capacity Seats Down: Approx. 751 Litres Weights Kerb Weight: Approx. 805 - 830 kg (depending on specification) Gross Vehicle Weight: Approx. 1220 kg ๐ก๏ธ Safety Features Ratings Euro Ncap Rating: 4 Stars (for adult occupant protection, based on original Euro NCAP tests for the platform shared with Aygo/C1). Active Features ABS: Standard (Anti-lock Braking System) Ebs: Optional (Electronic Brakeforce Distribution) Esp: Optional (Electronic Stability Programme) - availability varied by market and trim. Passive Features Airbags: Driver and front passenger airbags standard. Optional side airbags. Seatbelts: Pre-tensioned front seatbelts with force limiters. Chassis Reinforcement: Designed with significant torsional rigidity for its class. ๐ก Technology Features Infotainment Audio System: Basic radio/CD player with limited speaker configuration. Bluetooth connectivity and MP3 playback were often optional. Instrument Cluster: Simple analog speedometer and tachometer, with essential warning lights. Driver Assistance Parking Sensors: Optional rear parking sensors. Connectivity Auxiliary Input: Optional Aux-in socket for external audio devices. ๐ง Maintenance Service Intervals Oil Change Interval: Every 15,000 km or 12 months, whichever comes first (using specified oil). Air Filter Replacement: Every 30,000 km or 24 months. Spark Plug Replacement: Every 60,000 km or 48 months (for standard spark plugs; iridium may have longer intervals). Coolant Change: Initial change at 105,000 km or 5 years, then every 60,000 km or 4 years. Brake Fluid Change: Every 24 months or 40,000 km,...
Budget-conscious urban drivers prioritizing economy and maneuverability.
Competitive Analysis
Key Competitors:
Fiat 500, Ford Ka, Hyundai i10, Kia Picanto, Renault Twingo, Volkswagen Fox, Toyota Aygo, Citroรซn C1.
Key Features
Design Philosophy:
Compact, fuel-efficient, and cost-effective urban transport, based on the Toyota Aygo platform.
Unique Selling Proposition:
Affordability, excellent fuel economy, tight turning circle, and surprisingly practical interior for its size.
๐ Manual Details
Coverage Areas
Geographic Coverage:
Global (representative of typical European market configurations)
Page Count
Estimated Page Count:
Extensive (full service and repair documentation, likely 1000+ pages in print equivalent)
Manual Type
Type:
Full Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
๐ Manual Coverage
Systems Covered
Engine:
Complete service, maintenance, diagnostics, and repair of the 1.0L 3-cylinder petrol engine (Toyota 1KR-FE derivative)
Transmission:
Detailed coverage of the MMT (MultiMode Transmission) automated manual gearbox, including clutch, gearbox, and actuator system diagnostics and repair.
Chassis:
Suspension (front MacPherson struts, rear torsion beam), steering system (electric power steering), and braking system (front discs, rear drums).
Electrical:
Comprehensive electrical system diagnostics, wiring diagrams, fuse and relay locations, battery, charging system, starting system, lighting, and accessory systems.
Body:
Body panel removal and installation, interior trim, body sealing, and general bodywork repair procedures.
Procedures Included
Maintenance:
Scheduled maintenance tasks including oil and filter changes, air filter replacement, spark plug replacement, coolant flush, brake fluid replacement, and transmission fluid checks.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, fault code interpretation, and symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for all major components, including engine rebuild, transmission overhaul, brake system overhaul, suspension component replacement, and electrical system repair.
Diagnostics:
Procedures for using diagnostic tools, reading and clearing fault codes, live data monitoring, and component testing.
Technical Depth
Depth:
Comprehensive from basic DIY maintenance to professional workshop-level diagnostics and repair. Includes detailed exploded diagrams and torque specifications.
๐ Manual Specifications
File Format
Format:
PDF
Searchable:
Yes (typically, PDF search functionality)
Print Quality
Printability:
Full Printable
Zoom Capability:
Yes
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (or equivalent decompression utility)
Detailed ratios provided within the manual for forward gears and reverse.
Clutch Type:
Single Dry Plate, hydraulically operated automated clutch.
Features
Operation Modes:
Automatic and Manual (sequential shift) modes.
Actuation:
Hydraulic actuators for gear selection and clutch operation.
Fluid Requirements
Fluid Type:
Specific MMT transmission fluid (refer to manual for Peugeot part number, e.g., 9730.AE or equivalent)
Fluid Capacity:
Approx. 1.7 Litres (refer to manual for precise capacity)
๐ Dimensions
Exterior
Length:
3435 mm
Width:
1630 mm
Height:
1470 mm
Wheelbase:
2340 mm
Ground Clearance:
Approx. 140 mm
Cargo
Boot Capacity Seats Up:
Approx. 139 Litres
Boot Capacity Seats Down:
Approx. 751 Litres
Weights
Kerb Weight:
Approx. 805 - 830 kg (depending on specification)
Gross Vehicle Weight:
Approx. 1220 kg
๐ก๏ธ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for adult occupant protection, based on original Euro NCAP tests for the platform shared with Aygo/C1).
Active Features
ABS:
Standard (Anti-lock Braking System)
Ebs:
Optional (Electronic Brakeforce Distribution)
Esp:
Optional (Electronic Stability Programme) - availability varied by market and trim.
Passive Features
Airbags:
Driver and front passenger airbags standard. Optional side airbags.
Seatbelts:
Pre-tensioned front seatbelts with force limiters.
Chassis Reinforcement:
Designed with significant torsional rigidity for its class.
๐ก Technology Features
Infotainment
Audio System:
Basic radio/CD player with limited speaker configuration. Bluetooth connectivity and MP3 playback were often optional.
Instrument Cluster:
Simple analog speedometer and tachometer, with essential warning lights.
Driver Assistance
Parking Sensors:
Optional rear parking sensors.
Connectivity
Auxiliary Input:
Optional Aux-in socket for external audio devices.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 km or 12 months, whichever comes first (using specified oil).
Air Filter Replacement:
Every 30,000 km or 24 months.
Spark Plug Replacement:
Every 60,000 km or 48 months (for standard spark plugs; iridium may have longer intervals).
Coolant Change:
Initial change at 105,000 km or 5 years, then every 60,000 km or 4 years.
Brake Fluid Change:
Every 24 months or 40,000 km, whichever comes first.
Fluid Specifications
Engine Oil:
API SN/SP or ACEA C2/C3, SAE 0W-20 or 5W-30 (refer to manual for specific viscosity recommendations based on climate and Euro emissions standard). Capacity: Approx. 3.4 Litres.
DOT 4 (refer to manual for specific type if required).
Windshield Washer Fluid:
Water with washer fluid additive (de-icer in winter).
Known Issues
Clutch Actuator Wear:
Potential for premature wear or failure of the clutch actuator in the MMT system, leading to shifting problems or inability to select gears.
Rear Wheel Bearings:
Some reports of premature rear wheel bearing wear.
Engine Mounts:
Can degrade over time, leading to increased vibration.
Water Pump Seal:
Occasional leaks from the water pump seal.
๐ Vehicle History
Brand Heritage
Peugeot Heritage:
Peugeot has a long history of producing small, economical, and characterful city cars, building on models like the 205 and 106.
Model Evolution
107 Introduction:
The Peugeot 107 was launched in 2005 as part of a collaboration with Toyota and Citroรซn, sharing its platform and many components with the Citroรซn C1 and Toyota Aygo.
Platform Sharing:
Developed from the 'B-Zero' project, it leveraged Toyota's manufacturing expertise and cost-efficiency.
The Peugeot 107, along with its siblings, frequently appeared on lists of 'best city cars' and 'most fuel-efficient cars' in various European automotive publications during its production run.