🏷️ Basic Information Identification Make: Peugeot Model: 309 Model Years Covered: 1985-1997 Codes Chassis Codes: 3A, 3C, 3D 👋 Introduction Market Position Segment: Compact family car (supermini/small family car) Competitive Analysis Competitors: Ford Escort, Volkswagen Golf, Vauxhall/Opel Astra, Renault 19, Fiat Tipo Key Features Design Era: Designed during the late 1970s and early 1980s, representing Peugeot's move towards more modern, aerodynamic styling. Platform Sharing: Shared its platform and many mechanical components with the Talbot Horizon and later the Citroën BX. Strengths: Generally considered to have a comfortable ride, good practicality, and a range of efficient engines. 📋 Manual Details Coverage Areas Engine Variants: All petrol and diesel engines Transmission Variants: Manual and Automatic transmissions Body Styles: 3-door hatchback, 5-door hatchback, and Estate (wagon) Page Count Estimated Pages: 500+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, pistons, crankshaft, camshaft, timing belts/chains, oil pump, lubrication system Engine Management: Fuel injection systems (Bosch L-Jetronic, K-Jetronic, MPI), ignition systems, emissions control systems, sensors, ECUs Transmission Manual: Clutch, gearbox internals, shift mechanisms, driveshafts, bearings Transmission Automatic: Hydraulic systems, torque converter, gearbox internals, electronic control modules Brakes: Front/rear disc/drum brakes, ABS (where applicable), hydraulic systems, parking brake, master cylinder, slave cylinders Suspension: Front MacPherson struts, rear torsion beam/independent suspension (depending on model), springs, shock absorbers, control arms, bushings Steering: Manual steering rack, power steering system (pump, rack, fluid) Electrical: Wiring diagrams, battery, alternator, starter motor, lighting systems, dashboard instruments, power windows, central locking HVAC: Heating, ventilation, and air conditioning (compressor, condenser, evaporator, refrigerant lines, blower motor) Bodywork: Body panel removal/installation, trim, doors, hinges, latches, glass, seals Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, spark plug replacement, fluid level checks, belt adjustments Diagnostics: Troubleshooting guides, fault diagnosis for all major systems, symptom-based troubleshooting Repair: Step-by-step repair instructions for all major components and systems, including complete overhauls and component replacements Rebuilding: Detailed procedures for rebuilding engines, transmissions, and other major assemblies Technical Depth Depth: Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds, including detailed specifications and torque values 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval Print Quality Quality: High-resolution scans for clear text and diagrams Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Examples: XU5, XU7, XU9, XUD7, XUD9 Engine Displacement Petrol: 1.1L (1124cc), 1.4L (1360cc), 1.6L (1580cc), 1.9L (1905cc) Engine Displacement Diesel: 1.8L (1769cc), 1.9L (1905cc) Performance Horsepower Range: 55 hp (1.1L) to 130 hp (1.9 GTI) Torque Range: Approximately 85 Nm (1.1L) to 161 Nm (1.9 GTI) Fuel System Injection Systems: Carburetor (Solex, Weber), Bosch L-Jetronic, Bosch K-Jetronic, Multi-Point Injection (MPI) on later models Fuel Type: Unleaded petrol (RON 95/98), Diesel Engine Architecture Configuration: Inline-four cylinders, front-wheel drive Engine Components Timing Drive: Timing belt (most petrol), timing belt (diesel) - replacement critical 🔧 Transmission Standard Type: 5-speed manual (BE1, MA5 gearboxes) Optional Type: 3-speed automatic (ZF 3HP14 or similar) Features Clutch Type: Hydraulically operated dry single-plate clutch Fluid Specifications Manual Gearbox Oil: API GL-4 SAE 75W-90 or 80W-90 (Check manual for exact spec) Automatic Transmission Fluid: Dexron II/III (Check manual for exact spec) 📐 Dimensions Exterior Length: Approx. 3,980 mm (3-door), 4,030 mm (5-door) Width: Approx. 1,650 mm Height: Approx. 1,380 mm (3/5-door Hatchback) Wheelbase: Approx. 2,540 mm Weights Curb Weight Range: Approx. 950 kg to 1,200 kg (depending on engine and trim) Gross Vehicle Weight: Varies by model, consult manual 🛡️ Safety Features Ratings Era Context: Safety standards of the time; Euro NCAP was not established during the majority of its production. Active Features Brakes: Front ventilated discs, rear drums standard. Optional ABS on higher trims and later models. Passive Features Seatbelts: Three-point front seatbelts, lap belts rear Structure: Reinforced passenger cell, crumple zones 💡 Technology Features Infotainment Audio System: Optional radio/cassette players, basic speaker systems. Driver Assistance ABS: Optional Anti-lock Braking System on higher trims and later models. Connectivity Features: No advanced connectivity features; focus on core automotive functionality. 🔧 Maintenance Service Intervals Oil Change Petrol: Every 10,000 km or 12 months (check manual for specific engine) Oil Change Diesel: Every 10,000 km or 12 months (check manual for specific engine) Timing Belt Replacement: Every 80,000 km or 5 years (critical for XU engines, interference design) Fluid Specifications Engine Oil Petrol: API SG/SH, ACEA A2, SAE 10W-40 or 15W-50 (Consult manual for climate suitability) Engine Oil Diesel: API CF/CG-4, SAE 10W-40 or 15W-40 (Consult manual) Coolant: Ethylene glycol based coolant, 50% mix with distilled water (e.g., Peugeot PSA S71-11D or equivalent) Brake Fluid: DOT 4 (or DOT 3 if specified for older models) Known Issues Electrical Gremlins: Corrosion on earth points, issues with dashboard wiring looms and indicator stalks. Rust:...