🏷️ Basic Information Identification Make: Peugeot Model: 405 Generation Generation: 1st Generation 👋 Introduction Market Position Target Audience: Peugeot 405 owners seeking to perform maintenance, repairs, and diagnostics, from novice home mechanics to experienced professionals. Competitive Analysis Advantages: Consolidates multiple paper manuals into a single, easily accessible digital format. Offers cost savings compared to antique paper manuals. Provides quick access to information with search functionality. Protects original workshop manuals from damage. Indefinite lifespan and ease of reproduction of needed pages. Key Features Accessibility: Viewable on PC and Mac operating systems. Instant download availability. Convenience: Printable pages, searchable content, all shop manuals for the make/model in one place. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair for the Peugeot 405, encompassing all listed systems. Page Count Estimated Page Count: Extensive (specific count not provided, but implied to be comprehensive). Manual Type Manual Type: Service and Repair Manual (Factory Shop Manual) Language Language: English (Implied by product description and target market) Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Cooling System, Fuel System, Exhaust System, Lubrication System, Ignition System, Starting System, Charging System, Emissions Control Systems, Transmission (Manual & Automatic). Chassis: Front Suspension System, Rear Suspension System, Steering System, Brake System, Wheel and Tire System, Drive Shafts, Axles. Body And Electrical: Body Repair, Interior Trim, Exterior Trim, Lighting System, Wiper and Washer System, Audio & Visual System, Instrument Panel, Power Window Control System, Power Door Lock Control System, Sun Roof System, Climate Control (Heater & Air Conditioner), Supplemental Restraint System (Airbag Systems). Procedures Included Maintenance: Scheduled maintenance, fluid checks and replacements, filter changes, lubrication. Diagnostics: Troubleshooting guides, symptom-based diagnostics, electrical system diagnostics, wiring diagrams, fault code interpretation (where applicable). Repair And Overhaul: Component removal and installation, system overhauls, component-level repairs (e.g., engine rebuild, transmission rebuild, brake caliper replacement). Specifications: Torque specifications, clearances, fluid capacities, electrical component data, technical data for all covered systems. Technical Depth Depth: Comprehensive. Covers everything from basic maintenance to in-depth component repair and diagnostic procedures, suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable pages for practical workshop use, allowing users to print only what they need. Binding Type Binding Type: Not Applicable (Digital Format) Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: The manual covers various engine options for the Peugeot 405, likely including XU and possibly PRV V6 engines, across gasoline and diesel variants. Specific details on displacements such as 1.6L, 1.8L, 1.9L (XU5, XU7, XU9), 2.0L (XU10), and the 2.8L/3.0L V6 (PRV) would be detailed. Specific engine codes like XU7JP, XU9J2, XU9J4, XU10J2, XU10J4, PRV ES9, etc. would be detailed. Performance Performance Data: The manual would contain specifications for horsepower, torque, engine RPM ranges, and other performance metrics for each engine variant. For example, the 1.9L XU9J2 typically produced around 110 PS, while the 1.9L XU9M (diesel) around 70 PS. Turbocharged variants like the Mi16x4 (XU9J4) offered higher performance. Fuel System Fuel Delivery: Details on fuel injection systems (e.g., Bosch L-Jetronic, Motronic) for gasoline engines and injection pumps (e.g., Bosch VE) for diesel engines. Coverage includes fuel pumps, injectors, fuel filters, fuel pressure regulators, and fuel tanks. Engine Mechanical Cylinder Head And Block: Information on cylinder head assembly, valve clearance adjustment, camshaft removal/installation, cylinder block machining, piston and connecting rod specifications, crankshaft details, and timing belt/chain procedures. Cooling System Cooling Components: Coverage of radiator, water pump, thermostat, cooling fan operation, coolant types (e.g., G48, G12), coolant capacities, and system flushing procedures. 🔧 Transmission Standard Standard Transmission: Likely a 5-speed manual transaxle (e.g., BE3, MA5) as standard on many variants. Optional Optional Transmission: An automatic transaxle (e.g., Peugeot/Renault ATX, ZF 4HP18) would be an available option on some models. Features Transmission Maintenance: Details on manual transaxle oil specifications (e.g., SAE 75W-80 GL-5), clutch system (master cylinder, slave cylinder, clutch disc, pressure plate), and automatic transaxle fluid type and capacity. Procedures for clutch replacement, transmission removal/installation, and fluid changes. 📐 Dimensions Exterior Exterior Dimensions: The manual would contain detailed exterior dimensions for various body styles (sedan, hatchback, estate) of the Peugeot 405, including length, width, height, and wheelbase. Specifics would vary by body type and generation but generally: Length ~4.4m, Width ~1.7m, Height ~1.4m, Wheelbase ~2.6m. Weights Curb Weight: Curb weight figures for different engine and trim configurations would be provided, typically ranging from approximately 1100 kg to 1400 kg. Gross Vehicle Weight: Gross Vehicle Weight (GVW) ratings for safe load carrying capacities. 🛡️ Safety Features Ratings Crash Test Results: While specific official ratings from modern bodies like NCAP might be limited for older models, the manual would detail safety features and structural integrity relevant to the period of manufacture. It might reference any internal Peugeot safety evaluations or relevant industry standards. Active...
Peugeot 405 owners seeking to perform maintenance, repairs, and diagnostics, from novice home mechanics to experienced professionals.
Competitive Analysis
Advantages:
Consolidates multiple paper manuals into a single, easily accessible digital format. Offers cost savings compared to antique paper manuals. Provides quick access to information with search functionality. Protects original workshop manuals from damage. Indefinite lifespan and ease of reproduction of needed pages.
Key Features
Accessibility:
Viewable on PC and Mac operating systems. Instant download availability.
Convenience:
Printable pages, searchable content, all shop manuals for the make/model in one place.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service and repair for the Peugeot 405, encompassing all listed systems.
Page Count
Estimated Page Count:
Extensive (specific count not provided, but implied to be comprehensive).
Manual Type
Manual Type:
Service and Repair Manual (Factory Shop Manual)
Language
Language:
English (Implied by product description and target market)
Front Suspension System, Rear Suspension System, Steering System, Brake System, Wheel and Tire System, Drive Shafts, Axles.
Body And Electrical:
Body Repair, Interior Trim, Exterior Trim, Lighting System, Wiper and Washer System, Audio & Visual System, Instrument Panel, Power Window Control System, Power Door Lock Control System, Sun Roof System, Climate Control (Heater & Air Conditioner), Supplemental Restraint System (Airbag Systems).
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and replacements, filter changes, lubrication.
Component removal and installation, system overhauls, component-level repairs (e.g., engine rebuild, transmission rebuild, brake caliper replacement).
Specifications:
Torque specifications, clearances, fluid capacities, electrical component data, technical data for all covered systems.
Technical Depth
Depth:
Comprehensive. Covers everything from basic maintenance to in-depth component repair and diagnostic procedures, suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable pages for practical workshop use, allowing users to print only what they need.
Binding Type
Binding Type:
Not Applicable (Digital Format)
Paper Type
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
The manual covers various engine options for the Peugeot 405, likely including XU and possibly PRV V6 engines, across gasoline and diesel variants. Specific details on displacements such as 1.6L, 1.8L, 1.9L (XU5, XU7, XU9), 2.0L (XU10), and the 2.8L/3.0L V6 (PRV) would be detailed. Specific engine codes like XU7JP, XU9J2, XU9J4, XU10J2, XU10J4, PRV ES9, etc. would be detailed.
Performance
Performance Data:
The manual would contain specifications for horsepower, torque, engine RPM ranges, and other performance metrics for each engine variant. For example, the 1.9L XU9J2 typically produced around 110 PS, while the 1.9L XU9M (diesel) around 70 PS. Turbocharged variants like the Mi16x4 (XU9J4) offered higher performance.
Fuel System
Fuel Delivery:
Details on fuel injection systems (e.g., Bosch L-Jetronic, Motronic) for gasoline engines and injection pumps (e.g., Bosch VE) for diesel engines. Coverage includes fuel pumps, injectors, fuel filters, fuel pressure regulators, and fuel tanks.
Engine Mechanical
Cylinder Head And Block:
Information on cylinder head assembly, valve clearance adjustment, camshaft removal/installation, cylinder block machining, piston and connecting rod specifications, crankshaft details, and timing belt/chain procedures.
Cooling System
Cooling Components:
Coverage of radiator, water pump, thermostat, cooling fan operation, coolant types (e.g., G48, G12), coolant capacities, and system flushing procedures.
🔧 Transmission
Standard
Standard Transmission:
Likely a 5-speed manual transaxle (e.g., BE3, MA5) as standard on many variants.
Optional
Optional Transmission:
An automatic transaxle (e.g., Peugeot/Renault ATX, ZF 4HP18) would be an available option on some models.
Features
Transmission Maintenance:
Details on manual transaxle oil specifications (e.g., SAE 75W-80 GL-5), clutch system (master cylinder, slave cylinder, clutch disc, pressure plate), and automatic transaxle fluid type and capacity. Procedures for clutch replacement, transmission removal/installation, and fluid changes.
📐 Dimensions
Exterior
Exterior Dimensions:
The manual would contain detailed exterior dimensions for various body styles (sedan, hatchback, estate) of the Peugeot 405, including length, width, height, and wheelbase. Specifics would vary by body type and generation but generally: Length ~4.4m, Width ~1.7m, Height ~1.4m, Wheelbase ~2.6m.
Weights
Curb Weight:
Curb weight figures for different engine and trim configurations would be provided, typically ranging from approximately 1100 kg to 1400 kg.
Gross Vehicle Weight:
Gross Vehicle Weight (GVW) ratings for safe load carrying capacities.
🛡️ Safety Features
Ratings
Crash Test Results:
While specific official ratings from modern bodies like NCAP might be limited for older models, the manual would detail safety features and structural integrity relevant to the period of manufacture. It might reference any internal Peugeot safety evaluations or relevant industry standards.
Active Features
Braking System:
Detailed information on the brake system, including front disc brakes, rear drum or disc brakes (depending on model), ABS (Anti-lock Braking System) where equipped, brake fluid type (e.g., DOT 3 or DOT 4), brake booster, master cylinder, and caliper/drum servicing.
Passive Features
Airbag Systems:
Coverage of Supplemental Restraint System (SRS) components, including front airbags (driver and passenger), side airbags, and curtain airbags (if applicable to later models or specific trims). Information on airbag sensors, control modules, and replacement procedures.
Seat Belts:
Details on seat belt pre-tensioners, height adjusters, and rear seat belt systems, including inspection and replacement.
💡 Technology Features
Infotainment
Audio System:
The manual would cover the factory radio/cassette player systems, speaker layouts, and antenna systems. Some higher trims might have CD changers or more advanced audio components.
Driver Assistance
ABS System:
Details on the operation, maintenance, and troubleshooting of the Anti-lock Braking System (ABS), including wheel speed sensors and hydraulic modulator.
Connectivity
Wiring Diagrams:
Comprehensive wiring diagrams are a key feature, essential for diagnosing and repairing electrical faults across all vehicle systems, including lighting, ignition, fuel, comfort, and safety systems.
Comfort Features
Climate Control:
Coverage of manual and automatic climate control systems, including heater core, air conditioning system components (compressor, condenser, evaporator, refrigerant type: R134a for later models, R12 for earlier ones), blower motor, and control panels.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km or 6-12 months, depending on engine oil type and driving conditions. Manual would specify exact intervals and oil grades.
Timing Belt Replacement:
Crucial for XU engines. Intervals are generally around 60,000-80,000 km or 4-5 years. Failure to replace can lead to severe engine damage due to interference design.
Fluid Specifications
Engine Oil:
API SG or SH, ACEA A2-96. Viscosities such as 10W-40, 5W-40 (for modern synthetics), or 15W-50 depending on climate. Manual will provide exact Peugeot specifications (e.g., PSA E P02).
Coolant:
Peugeot-recommended coolant, typically a long-life antifreeze/coolant (e.g., PSA specification B71 5110 or similar based on ethylene glycol, often orange/pink or blue/green depending on the formulation).
Brake Fluid:
DOT 3 or DOT 4, depending on the specific brake system requirements. Regular flushing and replacement (e.g., every 2 years) is recommended.
Known Issues
Electrical Gremlins:
Older Peugeots can suffer from minor electrical issues due to aging wiring, earth points, or component failure (e.g., dashboard lights, window regulators, central locking).
Suspension Wear:
Worn suspension components like ball joints, tie rod ends, and bushings are common due to age and mileage, affecting ride and handling.
Rust And Corrosion:
Can be an issue in areas prone to salt and moisture, particularly on sills, wheel arches, and subframes.
Engine Management Issues:
Issues with fuel injection sensors (e.g., MAP, TPS), ignition coils, and lambda sensors can affect engine performance and fuel economy on gasoline models.
📚 Vehicle History
Brand Heritage
Peugeot Heritage:
Peugeot has a long history of producing durable and well-engineered vehicles, known for their comfortable ride and innovative designs. The 405 followed in the tradition of successful Peugeot saloons and estates.
Model Evolution
405 Development:
The Peugeot 405 was launched in 1987 and was based on the PSA Group's Type 3 platform, sharing components with the Citroën BX. It was designed by Pininfarina and succeeded the Peugeot 305. It was produced in various forms, including saloon, estate (Break), and performance variants like the Mi16 and T16. It was produced in France, as well as under license in other countries like Iran (IKCO).
Production
Production Years:
1987-1996 in Europe. Production continued in other regions, particularly Iran, for many years after.
Manufacturing Locations:
Primary manufacturing in France (Sochaux, Mulhouse). Also produced in the UK, Finland, Egypt, and Iran.
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
The Peugeot 405 was awarded 'European Car of the Year' in 1988, a significant recognition of its engineering, design, and market appeal.
Other Awards:
It also received numerous 'Car of the Year' awards from automotive publications in various countries.