🏷️ Basic Information Identification Make: Peugeot Model: 406 Year: 1997 Codes Chassis Code: D9 👋 Introduction Market Position Segment: Mid-size family car Competitive Analysis Competitors: Ford Mondeo, Volkswagen Passat, Opel Vectra, Renault Laguna Key Features Design: Known for its comfortable ride, distinctive styling by Pininfarina, and spacious interior. Powertrain: Offered a range of efficient petrol and diesel engines, including the renowned EW and XU series. 📋 Manual Details Coverage Areas Engine Coverage: All petrol and diesel variants Transmission Coverage: Manual and Automatic transmissions Electrical Coverage: Complete electrical system diagrams and troubleshooting Bodywork Coverage: Body repair, panel replacement, and corrosion protection Suspension Coverage: Front and rear suspension systems Brake Coverage: Brake system diagnosis and repair, including ABS Climate Control Coverage: Air conditioning and heating systems Interior Coverage: Interior trim, seating, and safety features Page Count Estimated Page Count: Varies (typical factory manual around 1500+ pages) Manual Type Type: Comprehensive Service and Repair Manual (Factory Style) Language Language: English Format File Format: PDF Print Quality: Full Printable Zoom Capability: Yes Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Os Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Management: Fuel injection, ignition, emissions control (ECU diagnostics, sensor testing) Cooling System: Radiator, water pump, thermostat, fan operation Exhaust System: Catalytic converter, mufflers, exhaust manifold repair Steering System: Power steering pump, rack and pinion, steering column Fuel System: Fuel pump, injectors, fuel tank, lines Lighting System: Headlights, taillights, interior lighting, bulb replacement Instrumentation: Dashboard gauges, warning lights, sensor inputs Wheel Alignment: Specifications and adjustment procedures Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, fluid top-ups Component Disassembly Assembly: Engine, transmission, suspension, braking, steering components Troubleshooting: Diagnostic procedures for common and uncommon faults Repair Procedures: Detailed step-by-step instructions for all major repairs Electrical Diagnosis: Wiring diagrams, circuit testing, component diagnosis Recalibration Procedures: Engine and transmission control module recalibration where applicable Safety Systems: Airbag system diagnosis and repair, seatbelt mechanisms Technical Depth Depth: Comprehensive, covering from basic maintenance to complex engine and transmission overhauls. Target Audience: Professional technicians and advanced DIY mechanics Diagnostic Tools: Includes information on diagnostic trouble codes (DTCs) and recommended diagnostic equipment. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution, suitable for clear printing. Binding Type Type: Digital (PDF) - No physical binding Paper Type Type: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Options: 1.6L EW7J4 (90 PS), 1.8L EW7J4 (112 PS), 2.0L EW10J4 (132 PS), 2.0L Turbo EW10J4S (180 PS - rare), 2.1L TD XUD11BTE (109 PS), 2.0L HDi RHY (90 PS) Performance Horsepower Range: 90 PS to 180 PS (depending on engine) Torque Range: 153 Nm to 370 Nm (depending on engine) Fuel System Type: Multi-point fuel injection (MPI) for petrol, Direct Injection (HDI) for diesel. Engine Management ECU Type: Bosch Motronic, Siemens/Continental SIMENS 3 🔧 Transmission Standard Type: 5-speed manual transmission Optional Type: 4-speed automatic transmission (AL4/DP0) Features Automatic Modes: Normal and Sport modes (on some automatic variants) 📐 Dimensions Exterior Length: Approximately 4600 mm Width: Approximately 1770 mm Height: Approximately 1420 mm Weights Curb Weight Range: 1350 kg to 1550 kg (depending on engine and specification) Cargo Boot Capacity: Approximately 450 liters (Saloon), 490 liters (Estate/SW) 🛡️ Safety Features Ratings Euro Ncap: 4 Stars (for Euro NCAP testing conducted on later models, 1997 models would be benchmarked against contemporary standards) Active Features ABS: Standard on most models, optional on lower trims Traction Control: Optional on higher-end models (ASR) Passive Features Airbags: Driver and front passenger airbags standard, side airbags optional Seat Belts: Pre-tensioned seatbelts with force limiters 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player with CD changer preparation on higher trims. Climate Control: Manual or automatic climate control systems available. Driver Assistance Cruise Control: Available on higher trim levels. Parking Sensors: Not typically available on 1997 models, introduced later. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 15,000 km or 12 months, whichever comes first (check manual for specific engine/oil type). Timing Belt Replacement: Every 120,000 km or 5 years for petrol engines (check specific engine, some petrol engines also use chains). Hdi Timing Belt Replacement: Every 150,000 km or 5 years for HDi diesel engines. Fluid Specifications Engine Oil Specification: API SJ or higher, ACEA A3/B3 or A3/B4 (e.g., 10W-40, 5W-40 depending on climate and engine). Coolant Specification: Paraflu UP or Glysantin G30 (blue/purple antifreeze concentrate). Brake Fluid Specification: DOT 4 Transmission Fluid Manual: API GL-4 75W-80 or 75W-90 Transmission Fluid Automatic: LF AT (Special Peugeot Fluid) or equivalent Dexron III/Mercon (check manual for exact specification and procedure for AL4/DP0). Known Issues Suspension: Wear on front suspension components (wishbone bushings, ball joints), rear axle pivot bearings. Engine Cooling: Thermostat failure, coolant leaks from hoses or radiator. Electrical: Faulty ABS sensors, occasional issues with window regulators, central...