🏷️ Basic Information Identification Make: Peugeot Model: 505 Applicable Years: 1979-1993 Product Type: Workshop Service Repair Manual Codes Vehicle Platform: Type 179 (sedan/estate), Type 571 (station wagon) 👋 Introduction Market Position Segment: Executive Sedan and Estate (Station Wagon) Competitive Analysis Key Competitors: Ford Granada, Opel Rekord/Senator, Renault 25, Volvo 240/700 Series, BMW 5 Series (E28/E34), Mercedes-Benz W123/W124 Key Features Model Design Philosophy: Peugeot's last rear-wheel-drive model, known for its robust build, comfortable ride, and spacious interior, designed by Pininfarina Key Features Manual Value Proposition: Empowers owners to perform maintenance and repairs, saving significant costs compared to dealership or independent garage servicing. 📋 Manual Details Coverage Areas All Models Engines Trims Transmissions: True Page Count Estimated Pages: Over 1000 (estimated, given comprehensive coverage) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English (likely, based on typical manual distribution for these markets) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed inspection, repair, and overhaul of all engine variants (petrol and diesel) Engine Management: Fuel injection systems (Bosch K-Jetronic, L-Jetronic, Diesel indirect injection), ignition systems, emissions control Transmission Manual: Service, repair, and overhaul of manual gearboxes (e.g., 5-speed) and clutch systems Transmission Automatic: Service, repair, and overhaul of automatic transmissions (e.g., ZF 4HP-22, Peugeot's own automatics) Drivetrain: Front-wheel drive axle shafts, differentials, and associated components Suspension: Front MacPherson struts, rear semi-trailing arm independent suspension, spring and damper replacement, alignment specifications Steering: Power steering system service and repair, steering column, linkage, and wheel alignment Brakes: Front disc brakes (vented and solid), rear drum brakes, hydraulic system, ABS (where fitted), parking brake Electrical System: Charging system (alternator, regulator), starting system (starter motor), battery, lighting, ignition, instrumentation Body And Chassis: Body panel removal and installation, interior trim, glass, door mechanisms, seat adjustments Heating Ventilation Air Conditioning: HVAC system components, refrigerant servicing (where applicable), blower motor, controls Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug servicing, fluid checks and changes, belt adjustments Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common faults and symptoms, circuit diagrams Component Overhaul: Complete rebuild procedures for engine, transmission, braking, and steering systems Adjustment Procedures: Valve clearance adjustment, ignition timing, carburetor/fuel injection synchronization, handbrake adjustment Special Tools: Identification and usage of specialized tools required for specific repair tasks Technical Depth Depth: Comprehensive (A-Z), suitable for both DIY enthusiasts and professional technicians 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: High-resolution, fully printable (chapter or full document) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Software Requirements Required Software: Adobe Reader (freely downloadable) Compatibility Device Compatibility: All PC & MAC Computers, Tablets, Mobile Phones ⚙️ Engine Specifications Primary Engine Engine Variants: Various petrol (e.g., 1.6L, 1.8L, 2.0L Douvrin, 2.2L Douvrin, 2.8L V6 PRV) and diesel (e.g., 1.9L XD, 2.1L XD) engines Performance Horsepower Range: Approximately 70 hp (diesel) to 180 hp (V6 variants) Fuel System Fuel Delivery: Carbureted (Solex, Weber) or Bosch Fuel Injection (K-Jetronic, L-Jetronic) depending on engine and market Engine Management Ignition Type: Distributor-based electronic ignition or breakerless systems Cooling System Coolant Type: Ethylene Glycol based antifreeze (e.g., Peugeot recommends specific OAT or HOAT coolant for modern replacements) 🔧 Transmission Standard Transmission Options: 4-speed and 5-speed manual transmissions Optional Automatic Transmission Options: 3-speed and 4-speed automatic transmissions (e.g., ZF 4HP-22, Peugeot JATCO) Features Clutch Type: Hydraulically operated single dry plate clutch Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 or SAE 80W-90 gear oil (check manual for specific grades) Automatic Transmission Fluid: Dexron II/III compatible ATF (check manual for specific type and capacity) 📐 Dimensions Exterior Wheelbase: Approx. 2,750 mm (108.3 in) Length: Approx. 4,760 mm (187.4 in) Width: Approx. 1,760 mm (69.3 in) Height: Approx. 1,420 mm (55.9 in) Weights Curb Weight: Varies by model, typically 1,300 kg to 1,500 kg (2,866 lbs to 3,307 lbs) Wheels Tires Wheel Bolt Pattern: 4x140 mm (common on many models) Tire Sizes: Various, e.g., 185/70 HR14, 195/65 HR15 (check specific model) 🛡️ Safety Features Ratings Crash Test Performance: Euro NCAP testing was not standard during much of the 505's production run. Contemporary tests indicated moderate protection. Passive Features Seatbelts: Front and rear seatbelts (three-point inertia reel at front, two-point or three-point at rear depending on year/spec) Chassis Design: Reinforced safety cage, crumple zones Active Features ABS: Optional Anti-lock Braking System (ABS) available on higher trims or later models Lighting: Halogen headlamps, front and rear fog lamps (market dependent) 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM radio, cassette player with varying speaker configurations Driver Assistance Cruise Control: Optional cruise control system available on some models Comfort Features Climate Control: Manual or automatic climate control systems, air conditioning (optional) Lighting Headlight Type: Halogen sealed beam or composite headlights depending on model year and market 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 km (3,000-6,000 miles) or...
Identification and usage of specialized tools required for specific repair tasks
Technical Depth
Depth:
Comprehensive (A-Z), suitable for both DIY enthusiasts and professional technicians
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
High-resolution, fully printable (chapter or full document)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Software Requirements
Required Software:
Adobe Reader (freely downloadable)
Compatibility
Device Compatibility:
All PC & MAC Computers, Tablets, Mobile Phones
⚙️ Engine Specifications
Primary Engine
Engine Variants:
Various petrol (e.g., 1.6L, 1.8L, 2.0L Douvrin, 2.2L Douvrin, 2.8L V6 PRV) and diesel (e.g., 1.9L XD, 2.1L XD) engines
Performance
Horsepower Range:
Approximately 70 hp (diesel) to 180 hp (V6 variants)
Fuel System
Fuel Delivery:
Carbureted (Solex, Weber) or Bosch Fuel Injection (K-Jetronic, L-Jetronic) depending on engine and market
Engine Management
Ignition Type:
Distributor-based electronic ignition or breakerless systems
Cooling System
Coolant Type:
Ethylene Glycol based antifreeze (e.g., Peugeot recommends specific OAT or HOAT coolant for modern replacements)
🔧 Transmission
Standard
Transmission Options:
4-speed and 5-speed manual transmissions
Optional
Automatic Transmission Options:
3-speed and 4-speed automatic transmissions (e.g., ZF 4HP-22, Peugeot JATCO)
Features
Clutch Type:
Hydraulically operated single dry plate clutch
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 or SAE 80W-90 gear oil (check manual for specific grades)
Automatic Transmission Fluid:
Dexron II/III compatible ATF (check manual for specific type and capacity)
📐 Dimensions
Exterior
Wheelbase:
Approx. 2,750 mm (108.3 in)
Length:
Approx. 4,760 mm (187.4 in)
Width:
Approx. 1,760 mm (69.3 in)
Height:
Approx. 1,420 mm (55.9 in)
Weights
Curb Weight:
Varies by model, typically 1,300 kg to 1,500 kg (2,866 lbs to 3,307 lbs)
Wheels Tires
Wheel Bolt Pattern:
4x140 mm (common on many models)
Tire Sizes:
Various, e.g., 185/70 HR14, 195/65 HR15 (check specific model)
🛡️ Safety Features
Ratings
Crash Test Performance:
Euro NCAP testing was not standard during much of the 505's production run. Contemporary tests indicated moderate protection.
Passive Features
Seatbelts:
Front and rear seatbelts (three-point inertia reel at front, two-point or three-point at rear depending on year/spec)
Chassis Design:
Reinforced safety cage, crumple zones
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on higher trims or later models
Lighting:
Halogen headlamps, front and rear fog lamps (market dependent)
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio, cassette player with varying speaker configurations
Driver Assistance
Cruise Control:
Optional cruise control system available on some models
Comfort Features
Climate Control:
Manual or automatic climate control systems, air conditioning (optional)
Lighting
Headlight Type:
Halogen sealed beam or composite headlights depending on model year and market
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on oil type and driving conditions.
Timing Belt Replacement:
Every 60,000-80,000 km (36,000-48,000 miles) or 4-5 years for relevant petrol engines (critical maintenance item).
Spark Plug Replacement:
Every 20,000-40,000 km (12,000-24,000 miles) depending on plug type (copper vs. platinum).
Fluid Specifications
Engine Oil Specification:
API SG/SH or ACEA A2/A3, viscosity typically 10W-40 or 15W-40 (check manual for exact specification based on engine and climate).
Engine Oil Capacity:
Approx. 3.5 - 5.0 liters (3.7 - 5.3 US quarts) depending on engine variant.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Known Issues
Common Problems:
Rust (especially wheel arches, sills, subframes), aging electrical components, potential issues with older automatic transmissions, carburetor/injection system tuning, wear on suspension bushings.
Reliability Notes:
Generally robust mechanically, but requires diligent maintenance due to age. V6 engines (PRV) can be more complex to maintain.
📚 Vehicle History
Brand Heritage
Manufacturer:
Peugeot S.A., France
Model Evolution
Predecessor:
Peugeot 604
Successor:
Peugeot 605
Key Design Influence:
Pininfarina styling
Production
Production Period:
1979–1992 (Europe), production continued in other markets (e.g., Argentina, Nigeria) until 2001
Major Facelifts:
Significant facelift in 1985 introducing new bumpers, grille, and interior updates
🏆 Awards & Recognition
Recognitions
Model Accolades:
While specific awards are scarce, the Peugeot 505 was recognized for its comfortable ride, spacious interior, and durability, making it a popular choice for taxi fleets and long-distance cruising.