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Peugeot 50cc 2S AM6 Engine Complete Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 50cc 2S Engine Code: AM6 Vehicle Type: Moped / Scooter Codes Am6 Engine Designation: This refers to the widely used AM6 engine, a 50cc liquid-cooled two-stroke engine commonly found in many mopeds and small motorcycles from various manufacturers. 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and owners seeking to maintain and repair their Peugeot 50cc 2S mopeds equipped with the AM6 engine. Competitive Analysis Value Proposition: Provides significant cost savings by enabling owners to perform maintenance and repairs themselves, reducing reliance on expensive dealership services. Key Features Ease Of Use: Features easy-to-follow, step-by-step instructions and clear illustrations, making complex procedures accessible to users of varying skill levels. Digital Accessibility: Downloadable and accessible on various devices (PC, Mac, tablets, smartphones), offering flexibility in usage and storage. 📋 Manual Details Coverage Areas Engine Systems: Engine internals, cooling system, lubrication system, fuel system, ignition system, exhaust system, starting system. Chassis Systems: Frame, suspension (front and rear), steering, braking system (front and rear), wheels and tires. Electrical Systems: Wiring diagrams, lighting system, instrumentation, battery, charging system. Page Count Estimated Pages: Comprehensive (exact count not specified, but 'complete' implies extensive coverage). Manual Type Type: Workshop Service Repair Manual Language Language: English (inferred from product description) Format Format: Digital Downloadable (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures for cylinder, piston, crankshaft, connecting rod, bearings, seals, gaskets. Includes disassembly, inspection, repair, and reassembly of all internal engine components. Fuel Delivery: Carburetor tuning, cleaning, and rebuilding; fuel line inspection and replacement; fuel filter maintenance. Ignition System Ignition Components: Spark plug specifications, ignition coil testing, CDI unit testing (where applicable), timing checks. Cooling System Cooling Components: Radiator inspection and cleaning, coolant type and capacity, water pump maintenance, thermostat operation. Braking System Brake Procedures: Brake pad replacement, brake fluid bleeding and replacement (DOT standard), caliper and master cylinder maintenance, brake line inspection. Suspension Steering Suspension Components: Front fork servicing (oil change, seal replacement), rear shock absorber inspection, steering bearing maintenance. Electrical Diagnostics Wiring Diagrams: Comprehensive wiring schematics to aid in troubleshooting electrical faults, including lighting, horn, indicators, and starter system. Procedures Included Routine Maintenance: Oil level checks, spark plug replacement, air filter cleaning/replacement, chain adjustment (if applicable), general inspection points. Troubleshooting Guides: Diagnostic procedures for common starting issues, poor running conditions, electrical failures, and braking problems. Component Rebuilds: Detailed step-by-step instructions for rebuilding major components such as the engine, carburetor, and brake calipers. Technical Depth Diagnostic Capabilities: Advanced diagnostics for identifying root causes of performance issues and component failures, supported by detailed troubleshooting charts. Rebuild Procedures: Complete engine rebuild instructions, including torque specifications for all critical fasteners and detailed assembly sequences. Special Tools: Identification and usage of specialized tools required for specific repair tasks, enhancing accuracy and efficiency. 📊 Manual Specifications File Format Document Type: PDF Searchability: Likely text-searchable for quick information retrieval. Print Quality Resolution: High-quality, designed for clear printing of text and images. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format - Printable) ⚙️ Engine Specifications Primary Engine Engine Type: 50cc, Two-Stroke, Liquid-Cooled Engine Model: AM6 Bore X Stroke: Varies by specific AM6 variant, typically around 39.3mm x 40.3mm Compression Ratio: Varies by specific AM6 variant, often around 10.5:1 Performance Horsepower Output: Typically around 3-5 HP, subject to regulations and specific tuning. Torque Output: Low-end torque characteristic of small two-stroke engines. Fuel System Carburetor Type: Commonly Dell'Orto PHVA or similar 14-17.5mm carburetors. Fuel Type: Unleaded Gasoline (95 RON recommended) with 2-stroke oil mixture (typically 1:25 or 1:50, depending on oil specification). Lubrication System Lubrication Type: Premix or Automatic Oil Injection (depending on specific Peugeot model). 🔧 Transmission Standard Transmission Type: 6-speed Manual Clutch Type: Wet Multi-plate Clutch Gear Ratios: Specific ratios will be detailed within the manual for each gear. Features Gear Selection: Foot-operated sequential gear shifter. 📐 Dimensions Exterior Wheelbase: Varies by specific Peugeot 50cc model, but typically in the range of 1200-1350 mm. Weights Dry Weight: Varies by specific Peugeot 50cc model, typically around 80-100 kg. Fuel Tank Capacity: Typically around 5-7 liters. 🛡️ Safety Features Active Features Braking System: Front and rear disc brakes (or front disc/rear drum depending on specific model). Manual provides guidance on maintenance and adjustment. Lighting: Headlight, taillight, brake light, and turn signals. Manual covers bulb replacement and electrical checks. 💡 Technology Features Infotainment Instrumentation: Basic dashboard typically includes speedometer, odometer, engine temperature warning light, and turn signal indicators. Manual covers instrument cluster checks. 🔧 Maintenance Service Intervals Oil Change Engine: Refer to manual for specific intervals; typically every 3000-5000 km for transmission oil. Spark Plug Replacement: Recommended every 5,000 - 10,000 km or as per manual, with specific gap and heat range. Air Filter Service: Inspect every 2,000 km, clean or replace as needed, especially in dusty conditions. Coolant Flush:...
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Type: Motorcycle
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Sku: 200019
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Peugeot 50cc 2S AM6 Engine Complete Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
50cc 2S
Engine Code:
AM6
Vehicle Type:
Moped / Scooter
Codes
Am6 Engine Designation:
This refers to the widely used AM6 engine, a 50cc liquid-cooled two-stroke engine commonly found in many mopeds and small motorcycles from various manufacturers.
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, and owners seeking to maintain and repair their Peugeot 50cc 2S mopeds equipped with the AM6 engine.
Competitive Analysis
Value Proposition:
Provides significant cost savings by enabling owners to perform maintenance and repairs themselves, reducing reliance on expensive dealership services.
Key Features
Ease Of Use:
Features easy-to-follow, step-by-step instructions and clear illustrations, making complex procedures accessible to users of varying skill levels.
Digital Accessibility:
Downloadable and accessible on various devices (PC, Mac, tablets, smartphones), offering flexibility in usage and storage.
📋 Manual Details
Coverage Areas
Engine Systems:
Engine internals, cooling system, lubrication system, fuel system, ignition system, exhaust system, starting system.
Chassis Systems:
Frame, suspension (front and rear), steering, braking system (front and rear), wheels and tires.
Electrical Systems:
Wiring diagrams, lighting system, instrumentation, battery, charging system.
Page Count
Estimated Pages:
Comprehensive (exact count not specified, but 'complete' implies extensive coverage).
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (inferred from product description)
Format
Format:
Digital Downloadable (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul procedures for cylinder, piston, crankshaft, connecting rod, bearings, seals, gaskets. Includes disassembly, inspection, repair, and reassembly of all internal engine components.
Fuel Delivery:
Carburetor tuning, cleaning, and rebuilding; fuel line inspection and replacement; fuel filter maintenance.
Ignition System
Ignition Components:
Spark plug specifications, ignition coil testing, CDI unit testing (where applicable), timing checks.
Cooling System
Cooling Components:
Radiator inspection and cleaning, coolant type and capacity, water pump maintenance, thermostat operation.
Braking System
Brake Procedures:
Brake pad replacement, brake fluid bleeding and replacement (DOT standard), caliper and master cylinder maintenance, brake line inspection.
Suspension Steering
Suspension Components:
Front fork servicing (oil change, seal replacement), rear shock absorber inspection, steering bearing maintenance.
Electrical Diagnostics
Wiring Diagrams:
Comprehensive wiring schematics to aid in troubleshooting electrical faults, including lighting, horn, indicators, and starter system.
Procedures Included
Routine Maintenance:
Oil level checks, spark plug replacement, air filter cleaning/replacement, chain adjustment (if applicable), general inspection points.
Troubleshooting Guides:
Diagnostic procedures for common starting issues, poor running conditions, electrical failures, and braking problems.
Component Rebuilds:
Detailed step-by-step instructions for rebuilding major components such as the engine, carburetor, and brake calipers.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics for identifying root causes of performance issues and component failures, supported by detailed troubleshooting charts.
Rebuild Procedures:
Complete engine rebuild instructions, including torque specifications for all critical fasteners and detailed assembly sequences.
Special Tools:
Identification and usage of specialized tools required for specific repair tasks, enhancing accuracy and efficiency.
📊 Manual Specifications
File Format
Document Type:
PDF
Searchability:
Likely text-searchable for quick information retrieval.
Print Quality
Resolution:
High-quality, designed for clear printing of text and images.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format - Printable)
⚙️ Engine Specifications
Primary Engine
Engine Type:
50cc, Two-Stroke, Liquid-Cooled
Engine Model:
AM6
Bore X Stroke:
Varies by specific AM6 variant, typically around 39.3mm x 40.3mm
Compression Ratio:
Varies by specific AM6 variant, often around 10.5:1
Performance
Horsepower Output:
Typically around 3-5 HP, subject to regulations and specific tuning.
Torque Output:
Low-end torque characteristic of small two-stroke engines.
Fuel System
Carburetor Type:
Commonly Dell'Orto PHVA or similar 14-17.5mm carburetors.
Fuel Type:
Unleaded Gasoline (95 RON recommended) with 2-stroke oil mixture (typically 1:25 or 1:50, depending on oil specification).
Lubrication System
Lubrication Type:
Premix or Automatic Oil Injection (depending on specific Peugeot model).
🔧 Transmission
Standard
Transmission Type:
6-speed Manual
Clutch Type:
Wet Multi-plate Clutch
Gear Ratios:
Specific ratios will be detailed within the manual for each gear.
Features
Gear Selection:
Foot-operated sequential gear shifter.
📐 Dimensions
Exterior
Wheelbase:
Varies by specific Peugeot 50cc model, but typically in the range of 1200-1350 mm.
Weights
Dry Weight:
Varies by specific Peugeot 50cc model, typically around 80-100 kg.
Fuel Tank Capacity:
Typically around 5-7 liters.
🛡️ Safety Features
Active Features
Braking System:
Front and rear disc brakes (or front disc/rear drum depending on specific model). Manual provides guidance on maintenance and adjustment.
Lighting:
Headlight, taillight, brake light, and turn signals. Manual covers bulb replacement and electrical checks.
💡 Technology Features
Infotainment
Instrumentation:
Basic dashboard typically includes speedometer, odometer, engine temperature warning light, and turn signal indicators. Manual covers instrument cluster checks.
🔧 Maintenance
Service Intervals
Oil Change Engine:
Refer to manual for specific intervals; typically every 3000-5000 km for transmission oil.
Spark Plug Replacement:
Recommended every 5,000 - 10,000 km or as per manual, with specific gap and heat range.
Air Filter Service:
Inspect every 2,000 km, clean or replace as needed, especially in dusty conditions.
Coolant Flush:
Recommended every 2 years or as specified by Peugeot, using appropriate coolant.
Fluid Specifications
Engine Oil Type:
For automatic oil injection: High-quality 2-stroke synthetic oil (e.g., Motul 710, Castrol Power 1 TTS). For premix: Check manual for recommended ratio and oil type.
Transmission Oil:
GL-4 SAE 75W/90 or 80W/90 hypoid gear oil. Capacity typically around 0.5 - 0.7 liters.
Brake Fluid:
DOT 4 Hydraulic Brake Fluid.
Known Issues
Carburetor Clogging:
Common with infrequent use or poor fuel quality; manual provides cleaning and tuning procedures.
Cooling System Leaks:
Can occur at hoses or radiator connections; manual guides on inspection and sealing.
Wear On Two Stroke Components:
Piston rings and cylinder wear are natural over time; manual details inspection and replacement procedures.
📚 Vehicle History
Brand Heritage
Peugeot Motorcycles:
Peugeot Motocycles, a division of the French automotive manufacturer Peugeot, has a long history in motorcycle and scooter production, dating back to the early 20th century.
Model Evolution
Am6 Engine Significance:
The AM6 engine has been a popular choice for entry-level motorcycles and mopeds due to its reliability, performance characteristics, and widespread parts availability.
Production
Common Models Using Am6:
While this manual is for Peugeot 50cc 2S, the AM6 engine is also found in models from Aprilia, Beta, Derbi, Honda (specific regional models), Malaguti, MBK, Peugeot, Rieju, and Yamaha.
🏆 Awards & Recognition
Recognitions
Am6 Engine Reputation:
The AM6 engine is generally recognized for its robustness and performance for its class, making it a popular choice in the European moped market.
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