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Peugeot Partner 2004 Full Service Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Peugeot Model: Partner Year: 2004 Codes Platform: PSA Platform 1 (similar to Citroรซn Berlingo) ๐Ÿ‘‹ Introduction Market Position Positioning: Compact van/leisure activity vehicle designed for utility and versatility, popular in commercial and personal use across Europe. Competitive Analysis Competitors: Citroรซn Berlingo, Renault Kangoo, Fiat Doblรฒ, Ford Transit Connect, Volkswagen Caddy. Key Features Design: Distinctive upright stance, large sliding rear doors (on many versions), flexible interior layout, practical cargo space. Manual Advantage: Provides in-depth, professional-grade technical information comparable to official dealership service manuals, empowering users to perform complex repairs and maintenance. ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: Full Service Repair, Maintenance, Diagnostics, Rebuilding, Refurbishing, Restoration Page Count Estimated Page Count: Varies, typically 800+ pages for comprehensive manuals Manual Type Type: Full Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinRAR Operating System Compatibility: All Versions of Windows & Mac ๐Ÿ“– Manual Coverage Systems Covered Engine: Internal combustion engines (petrol and diesel), including: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, emissions control. Transmission: Manual and Automatic transmissions, including: Clutch, gearbox, drive shafts, differentials, transmission control systems. Brakes: Hydraulic brake system, ABS, EBD, parking brake, brake components (discs, pads, calipers, lines). Suspension: Front and rear suspension systems, shock absorbers, springs, bushings, wheel alignment. Steering: Power steering system, steering rack, tie rods, steering column. Electrical: Complete electrical system, including: Battery, starting system, charging system, lighting system, instrumentation, body electronics, ECU diagnostics, wiring diagrams. Bodywork: Body shell, doors, windows, locks, exterior trim, interior trim, HVAC system, seating, safety restraints (airbags, seatbelts). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, belt inspections and replacements, brake system servicing, tire rotation and balancing. Troubleshooting: Systematic diagnostic procedures, fault finding, error code interpretation, common issues and solutions. Repair: Detailed step-by-step repair instructions for all major components and systems, including engine, transmission, brakes, suspension, steering, electrical, and body. Rebuilding: Comprehensive instructions for rebuilding engines, transmissions, and other major mechanical assemblies. Refurbishing Restoration: Guidance on cosmetic and functional refurbishment, including body panel repair, paintwork preparation, interior restoration, and mechanical component overhaul. Diagnostics: Detailed diagnostic procedures, including the use of diagnostic tools, interpreting sensor data, and troubleshooting electronic control units (ECUs). Technical Depth Depth: Professional Technician Level, suitable for advanced DIY mechanics. ๐Ÿ“Š Manual Specifications File Format Quality: Full Printable, High Resolution Print Quality Printability: All pages are printable Binding Type Binding Type: Digital (PDF), printable Paper Type Paper Type: Not Applicable (Digital Format) Searchability Text Search: Searchable text content within the PDF โš™๏ธ Engine Specifications Primary Engine Engine Options 2004: Range of petrol and diesel engines, including: 1.4i (TU3JP), 1.6i (TU5JP4), 1.9 D (DW8B), 2.0 HDI (DW10TD). Performance 1.4I (Tu3Jp) Approx. Power: 75 hp (55 kW) 1.6I (Tu5Jp4) Approx. Power: 90 hp (66 kW) 1.9 D (Dw8B) Approx. Power: 69 hp (51 kW) 2.0 Hdi (Dw10Td) Approx. Power: 90 hp (66 kW) Fuel System Fuel Delivery Petrol: Multi-point fuel injection (MPI) Fuel Delivery Diesel: Direct injection, common rail (HDI models) Technical Details Engine Management: Engine Control Unit (ECU) management for fuel injection, ignition timing (petrol), and emissions control. ๐Ÿ”ง Transmission Standard Transmission Type Standard: 5-speed manual transmission Optional Transmission Type Optional: Possibly an Automated Manual Transmission (AMT) on some variants. Features Clutch: Hydraulically operated clutch Drive Layout: Front-wheel drive (FWD) ๐Ÿ“ Dimensions Exterior Length Approx: 4100-4200 mm Width Approx: 1720-1730 mm Height Approx: 1800-1850 mm Cargo Cargo Volume Approx: 3000-3500 litres (with rear seats folded/removed) Weights Gross Vehicle Weight Approx: 1800-2000 kg (depending on variant) ๐Ÿ›ก๏ธ Safety Features Ratings Euroncap Rating Approx: 3-star (original Euro NCAP tests for similar generation vehicles) Active Features ABS: Anti-lock Braking System (ABS) - often standard or optional Ebd: Electronic Brakeforce Distribution (EBD) Passive Features Airbags: Driver and front passenger airbags (standard or optional depending on trim) Seatbelts: 3-point seatbelts with pretensioners ๐Ÿ’ก Technology Features Infotainment Radio System: Factory fitted radio/CD player with basic controls, potentially steering wheel mounted controls on higher trims. Display: Basic digital display for radio information, clock, and trip computer. Driver Assistance Cruise Control: Optional on some higher trim levels. Connectivity Auxiliary Input: Rarely standard, may be available as an aftermarket addition. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval Petrol Approx: 10,000 - 15,000 km or 12 months Oil Change Interval Diesel Approx: 15,000 - 20,000 km or 12 months Timing Belt Replacement Approx: 90,000 - 120,000 km or 5-6 years (depending on engine) Fluid Specifications Engine Oil Petrol Spec: API SG/SH/SJ or ACEA A2/A3, viscosity typically 5W-40 or 10W-40 Engine Oil Diesel Spec: API CF/CF-4 or ACEA B2/B3/B4, viscosity typically 5W-40 or 10W-40 Coolant Spec: Ethylene glycol based coolant, Peugeot/Citroรซn specification (e.g., Type D or Type G) with anti-corrosion additives. Brake Fluid Spec: DOT 3 or DOT 4 Transmission Fluid Manual Spec: API...
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Peugeot Partner 2004 Full Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Peugeot
Model:
Partner
Year:
2004
Codes
Platform:
PSA Platform 1 (similar to Citroรซn Berlingo)
๐Ÿ‘‹ Introduction
Market Position
Positioning:
Compact van/leisure activity vehicle designed for utility and versatility, popular in commercial and personal use across Europe.
Competitive Analysis
Competitors:
Citroรซn Berlingo, Renault Kangoo, Fiat Doblรฒ, Ford Transit Connect, Volkswagen Caddy.
Key Features
Design:
Distinctive upright stance, large sliding rear doors (on many versions), flexible interior layout, practical cargo space.
Manual Advantage:
Provides in-depth, professional-grade technical information comparable to official dealership service manuals, empowering users to perform complex repairs and maintenance.
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
Full Service Repair, Maintenance, Diagnostics, Rebuilding, Refurbishing, Restoration
Page Count
Estimated Page Count:
Varies, typically 800+ pages for comprehensive manuals
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinRAR
Operating System Compatibility:
All Versions of Windows & Mac
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Internal combustion engines (petrol and diesel), including: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, emissions control.
Transmission:
Manual and Automatic transmissions, including: Clutch, gearbox, drive shafts, differentials, transmission control systems.
Brakes:
Hydraulic brake system, ABS, EBD, parking brake, brake components (discs, pads, calipers, lines).
Suspension:
Front and rear suspension systems, shock absorbers, springs, bushings, wheel alignment.
Steering:
Power steering system, steering rack, tie rods, steering column.
Electrical:
Complete electrical system, including: Battery, starting system, charging system, lighting system, instrumentation, body electronics, ECU diagnostics, wiring diagrams.
Bodywork:
Body shell, doors, windows, locks, exterior trim, interior trim, HVAC system, seating, safety restraints (airbags, seatbelts).
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, belt inspections and replacements, brake system servicing, tire rotation and balancing.
Troubleshooting:
Systematic diagnostic procedures, fault finding, error code interpretation, common issues and solutions.
Repair:
Detailed step-by-step repair instructions for all major components and systems, including engine, transmission, brakes, suspension, steering, electrical, and body.
Rebuilding:
Comprehensive instructions for rebuilding engines, transmissions, and other major mechanical assemblies.
Refurbishing Restoration:
Guidance on cosmetic and functional refurbishment, including body panel repair, paintwork preparation, interior restoration, and mechanical component overhaul.
Diagnostics:
Detailed diagnostic procedures, including the use of diagnostic tools, interpreting sensor data, and troubleshooting electronic control units (ECUs).
Technical Depth
Depth:
Professional Technician Level, suitable for advanced DIY mechanics.
๐Ÿ“Š Manual Specifications
File Format
Quality:
Full Printable, High Resolution
Print Quality
Printability:
All pages are printable
Binding Type
Binding Type:
Digital (PDF), printable
Paper Type
Paper Type:
Not Applicable (Digital Format)
Searchability
Text Search:
Searchable text content within the PDF
โš™๏ธ Engine Specifications
Primary Engine
Engine Options 2004:
Range of petrol and diesel engines, including: 1.4i (TU3JP), 1.6i (TU5JP4), 1.9 D (DW8B), 2.0 HDI (DW10TD).
Performance
1.4I (Tu3Jp) Approx. Power:
75 hp (55 kW)
1.6I (Tu5Jp4) Approx. Power:
90 hp (66 kW)
1.9 D (Dw8B) Approx. Power:
69 hp (51 kW)
2.0 Hdi (Dw10Td) Approx. Power:
90 hp (66 kW)
Fuel System
Fuel Delivery Petrol:
Multi-point fuel injection (MPI)
Fuel Delivery Diesel:
Direct injection, common rail (HDI models)
Technical Details
Engine Management:
Engine Control Unit (ECU) management for fuel injection, ignition timing (petrol), and emissions control.
๐Ÿ”ง Transmission
Standard
Transmission Type Standard:
5-speed manual transmission
Optional
Transmission Type Optional:
Possibly an Automated Manual Transmission (AMT) on some variants.
Features
Clutch:
Hydraulically operated clutch
Drive Layout:
Front-wheel drive (FWD)
๐Ÿ“ Dimensions
Exterior
Length Approx:
4100-4200 mm
Width Approx:
1720-1730 mm
Height Approx:
1800-1850 mm
Cargo
Cargo Volume Approx:
3000-3500 litres (with rear seats folded/removed)
Weights
Gross Vehicle Weight Approx:
1800-2000 kg (depending on variant)
๐Ÿ›ก๏ธ Safety Features
Ratings
Euroncap Rating Approx:
3-star (original Euro NCAP tests for similar generation vehicles)
Active Features
ABS:
Anti-lock Braking System (ABS) - often standard or optional
Ebd:
Electronic Brakeforce Distribution (EBD)
Passive Features
Airbags:
Driver and front passenger airbags (standard or optional depending on trim)
Seatbelts:
3-point seatbelts with pretensioners
๐Ÿ’ก Technology Features
Infotainment
Radio System:
Factory fitted radio/CD player with basic controls, potentially steering wheel mounted controls on higher trims.
Display:
Basic digital display for radio information, clock, and trip computer.
Driver Assistance
Cruise Control:
Optional on some higher trim levels.
Connectivity
Auxiliary Input:
Rarely standard, may be available as an aftermarket addition.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval Petrol Approx:
10,000 - 15,000 km or 12 months
Oil Change Interval Diesel Approx:
15,000 - 20,000 km or 12 months
Timing Belt Replacement Approx:
90,000 - 120,000 km or 5-6 years (depending on engine)
Fluid Specifications
Engine Oil Petrol Spec:
API SG/SH/SJ or ACEA A2/A3, viscosity typically 5W-40 or 10W-40
Engine Oil Diesel Spec:
API CF/CF-4 or ACEA B2/B3/B4, viscosity typically 5W-40 or 10W-40
Coolant Spec:
Ethylene glycol based coolant, Peugeot/Citroรซn specification (e.g., Type D or Type G) with anti-corrosion additives.
Brake Fluid Spec:
DOT 3 or DOT 4
Transmission Fluid Manual Spec:
API GL-4, viscosity 75W-80 or 75W-90
Known Issues
Common Problems:
Front suspension wear (ball joints, drop links), clutch release bearing noise, electrical gremlins (especially with age), exhaust system corrosion, diesel engine glow plug issues.
๐Ÿ“š Vehicle History
Brand Heritage
Peugeot Commercial Vehicles:
Peugeot has a long history of producing light commercial vehicles and MPVs, known for practicality and durability.
Model Evolution
Partner First Generation:
The Partner was first introduced in 1996, sharing its platform with the Citroรซn Berlingo. The 2004 model represents a mid-life facelift or a later stage of the first generation.
Production
Manufacturing Locations:
Primarily manufactured in France (e.g., PSA's Mulhouse plant) and other international locations.
๐Ÿ† Awards & Recognition
Recognitions
Van Of The Year:
While the 2004 model itself might not have specific awards, the Partner/Berlingo lineage has historically been well-regarded in European light commercial vehicle categories.
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