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Peugeot Partner M49 (Mk1) 1999-2002 Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: Partner Generation: M49 (Mk1) Model Years Covered: 1999-2002 👋 Introduction Market Position Vehicle Segment: Compact Leisure Activity Vehicle (LAV) / Panel Van Target Customer: Small businesses, tradespeople, families needing versatile cargo and passenger space Competitive Analysis Key Competitors: Citroën Berlingo, Fiat Doblò, Renault Kangoo, Volkswagen Caddy Key Features Versatility: Designed for both commercial and passenger use, offering flexible seating and cargo configurations. Practicality: Emphasizes utility with sliding rear doors, large load area, and robust construction. Manual Value: Provides in-depth, dealership-level technical information to empower owners for maintenance and repairs, saving time and money. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Diagnosis Scope: Complete A-Z Repairs for All Models Page Count Estimated Page Count: Varies (Typically 1000+ pages for comprehensive manuals) Manual Type Type: Factory Official Service & Repair Manual Language Language: English Format Format: PDF Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (or equivalent extraction utility) Compatibility Operating Systems: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, cooling system, fuel system, ignition system, exhaust system, lubrication system Drivetrain: Manual transmission, automatic transmission (if applicable), clutch, drive shafts, differentials, axles Chassis: Suspension (front and rear), steering system, braking system (including ABS and EBD if equipped) Electrical: Wiring schematics, battery, charging system, starting system, lighting, instruments, body electrical, ECU diagnostics Body: Body panels, doors, glass, interior trim, seats, HVAC system, body hardware, corrosion protection Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspection and replacement Major Repairs: Engine overhaul, transmission repair/rebuild, brake caliper replacement, suspension component replacement, steering rack repair Diagnostics: Troubleshooting guides, fault code interpretation, symptom-based diagnostics, electrical circuit testing Adjustments: Valve clearance adjustment, ignition timing (if adjustable), parking brake adjustment Installation: Component replacement, accessory installation (potentially) Technical Depth Detail Level: Factory-level detail, step-by-step instructions, torque specifications, special tool requirements Diagrams Illustrations: Comprehensive diagrams, exploded views, wiring schematics, clear illustrations Target Audience: Professional technicians and experienced DIY enthusiasts 📊 Manual Specifications File Format Format Type: PDF Print Quality Printability: Full Printable (individual pages or sections) Image Quality: High-resolution for zoom and clear viewing of diagrams and images Binding Type Binding: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) Features Searchability: Searchable text (typically in PDF format) Navigation: Hyperlinked table of contents and index (common in high-quality PDFs) ⚙️ Engine Specifications Primary Engine Engine Options Overview: Likely includes 1.4L and 1.6L petrol (EW series) and 1.9L naturally aspirated/turbocharged diesel (DW series) engines. Specifics depend on market and sub-model. Performance Power Output Range: Petrol: Approx. 75-98 hp. Diesel: Approx. 70-90 hp (naturally aspirated to turbo). Torque Range: Petrol: Approx. 115-147 Nm. Diesel: Approx. 125-192 Nm. Fuel System Petrol Injection: Multi-point fuel injection (MPI) likely for petrol engines. Diesel Injection: Direct injection (likely indirect for older DW8 NA, common rail for HDi variants if present in early Mk1). Cooling System Coolant Type: Ethylene Glycol based coolant, typically blue or pink (refer to manual for specific OEM spec). Lubrication Engine Oil Capacity: Varies by engine. Typically 3.5-4.5 Liters. Consult manual for exact capacity and oil grade. Engine Oil Grade: Likely 5W-40 or 10W-40 synthetic/semi-synthetic, meeting PSA specifications (e.g., PSA B71 2295). 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission Optional Transmission Type Optional: Possibly a 4-speed automatic transmission on some petrol models, though less common. Features Clutch Type: Hydraulically operated diaphragm spring clutch. Fluid Specifications Manual Transmission Fluid: GL-4 or GL-5 SAE 75W-80 or 75W-90 gear oil (refer to manual for exact specification). 📐 Dimensions Exterior Length: Approx. 4100-4200 mm (depending on specific body style) Width: Approx. 1700-1720 mm (excluding mirrors) Height: Approx. 1800-1850 mm Cargo Load Volume: Approx. 3.0 - 3.3 cubic meters Weights Gross Vehicle Weight: Typically around 1900-2100 kg Payload Capacity: Approx. 450-600 kg 🛡️ Safety Features Ratings Crash Test History: Limited official Euro NCAP ratings for early Mk1 Partner. Focus on occupant protection with basic safety features. Active Features ABS: Optional Anti-lock Braking System (ABS) available on higher trims or as an option. Brake Force Distribution: Electronic Brake-force Distribution (EBD) often coupled with ABS. Passive Features Airbags: Driver airbag standard, passenger airbag optional or standard on higher trims. Seatbelts: 3-point seatbelts with pre-tensioners for front occupants. Likely lap belts for rear passengers in commercial variants. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player or cassette player, often with steering wheel mounted controls on higher trims. Driver Assistance Cruise Control: Optional on some models, particularly for passenger variants. Connectivity Bluetooth: Unlikely to be standard on early models; may be an aftermarket addition or available on very late or high-spec versions. 🔧 Maintenance Service Intervals Oil And Filter Change: Typically every 10,000-15,000 miles (16,000-24,000 km) or 12 months, whichever comes first. Air Filter Replacement: Recommended every 15,000-20,000...
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Peugeot Partner M49 (Mk1) 1999-2002 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
Partner
Generation:
M49 (Mk1)
Model Years Covered:
1999-2002
👋 Introduction
Market Position
Vehicle Segment:
Compact Leisure Activity Vehicle (LAV) / Panel Van
Target Customer:
Small businesses, tradespeople, families needing versatile cargo and passenger space
Competitive Analysis
Key Competitors:
Citroën Berlingo, Fiat Doblò, Renault Kangoo, Volkswagen Caddy
Key Features
Versatility:
Designed for both commercial and passenger use, offering flexible seating and cargo configurations.
Practicality:
Emphasizes utility with sliding rear doors, large load area, and robust construction.
Manual Value:
Provides in-depth, dealership-level technical information to empower owners for maintenance and repairs, saving time and money.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance, Diagnosis
Scope:
Complete A-Z Repairs for All Models
Page Count
Estimated Page Count:
Varies (Typically 1000+ pages for comprehensive manuals)
Manual Type
Type:
Factory Official Service & Repair Manual
Language
Language:
English
Format
Format:
PDF
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (or equivalent extraction utility)
Compatibility
Operating Systems:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, cooling system, fuel system, ignition system, exhaust system, lubrication system
Drivetrain:
Manual transmission, automatic transmission (if applicable), clutch, drive shafts, differentials, axles
Chassis:
Suspension (front and rear), steering system, braking system (including ABS and EBD if equipped)
Electrical:
Wiring schematics, battery, charging system, starting system, lighting, instruments, body electrical, ECU diagnostics
Body:
Body panels, doors, glass, interior trim, seats, HVAC system, body hardware, corrosion protection
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspection and replacement
Major Repairs:
Engine overhaul, transmission repair/rebuild, brake caliper replacement, suspension component replacement, steering rack repair
Diagnostics:
Troubleshooting guides, fault code interpretation, symptom-based diagnostics, electrical circuit testing
Adjustments:
Valve clearance adjustment, ignition timing (if adjustable), parking brake adjustment
Installation:
Component replacement, accessory installation (potentially)
Technical Depth
Detail Level:
Factory-level detail, step-by-step instructions, torque specifications, special tool requirements
Diagrams Illustrations:
Comprehensive diagrams, exploded views, wiring schematics, clear illustrations
Target Audience:
Professional technicians and experienced DIY enthusiasts
📊 Manual Specifications
File Format
Format Type:
PDF
Print Quality
Printability:
Full Printable (individual pages or sections)
Image Quality:
High-resolution for zoom and clear viewing of diagrams and images
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
Features
Searchability:
Searchable text (typically in PDF format)
Navigation:
Hyperlinked table of contents and index (common in high-quality PDFs)
⚙️ Engine Specifications
Primary Engine
Engine Options Overview:
Likely includes 1.4L and 1.6L petrol (EW series) and 1.9L naturally aspirated/turbocharged diesel (DW series) engines. Specifics depend on market and sub-model.
Performance
Power Output Range:
Petrol: Approx. 75-98 hp. Diesel: Approx. 70-90 hp (naturally aspirated to turbo).
Torque Range:
Petrol: Approx. 115-147 Nm. Diesel: Approx. 125-192 Nm.
Fuel System
Petrol Injection:
Multi-point fuel injection (MPI) likely for petrol engines.
Diesel Injection:
Direct injection (likely indirect for older DW8 NA, common rail for HDi variants if present in early Mk1).
Cooling System
Coolant Type:
Ethylene Glycol based coolant, typically blue or pink (refer to manual for specific OEM spec).
Lubrication
Engine Oil Capacity:
Varies by engine. Typically 3.5-4.5 Liters. Consult manual for exact capacity and oil grade.
Engine Oil Grade:
Likely 5W-40 or 10W-40 synthetic/semi-synthetic, meeting PSA specifications (e.g., PSA B71 2295).
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transmission
Optional
Transmission Type Optional:
Possibly a 4-speed automatic transmission on some petrol models, though less common.
Features
Clutch Type:
Hydraulically operated diaphragm spring clutch.
Fluid Specifications
Manual Transmission Fluid:
GL-4 or GL-5 SAE 75W-80 or 75W-90 gear oil (refer to manual for exact specification).
📐 Dimensions
Exterior
Length:
Approx. 4100-4200 mm (depending on specific body style)
Width:
Approx. 1700-1720 mm (excluding mirrors)
Height:
Approx. 1800-1850 mm
Cargo
Load Volume:
Approx. 3.0 - 3.3 cubic meters
Weights
Gross Vehicle Weight:
Typically around 1900-2100 kg
Payload Capacity:
Approx. 450-600 kg
🛡️ Safety Features
Ratings
Crash Test History:
Limited official Euro NCAP ratings for early Mk1 Partner. Focus on occupant protection with basic safety features.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on higher trims or as an option.
Brake Force Distribution:
Electronic Brake-force Distribution (EBD) often coupled with ABS.
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional or standard on higher trims.
Seatbelts:
3-point seatbelts with pre-tensioners for front occupants. Likely lap belts for rear passengers in commercial variants.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette player, often with steering wheel mounted controls on higher trims.
Driver Assistance
Cruise Control:
Optional on some models, particularly for passenger variants.
Connectivity
Bluetooth:
Unlikely to be standard on early models; may be an aftermarket addition or available on very late or high-spec versions.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Typically every 10,000-15,000 miles (16,000-24,000 km) or 12 months, whichever comes first.
Air Filter Replacement:
Recommended every 15,000-20,000 miles (24,000-32,000 km).
Fuel Filter Replacement:
Diesel: Every 20,000-30,000 miles (32,000-48,000 km). Petrol: Less frequent, check manual.
Spark Plug Replacement:
Petrol: Every 30,000-40,000 miles (48,000-64,000 km), depending on type.
Timing Belt Replacement:
Crucial: Check manual. Typically 60,000-80,000 miles (96,000-128,000 km) for petrol and diesel engines. Failure can cause severe engine damage.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification and change interval).
Coolant Capacity:
Approx. 5-6 Liters (refer to manual for exact capacity).
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints), exhaust system (corrosion), clutch wear, rear axle bearings (especially on heavy-duty use).
Diesel Specific Issues:
Glow plugs, injection pump issues (older diesels), turbocharger wear on turbocharged models.
Electrical Quirks:
Intermittent electrical faults can occur, often related to aging wiring or control modules. Manual is key for diagnosis.
📚 Vehicle History
Brand Heritage
Peugeot Light Commercial:
Peugeot has a long history of producing practical and durable light commercial vehicles and vans.
Model Evolution
Partner Launch:
The Partner M49 (Mk1) was launched in 1996 as Peugeot's entry into the compact van/leisure activity vehicle segment, co-developed with Citroën (as the Berlingo).
Production
Manufacturing Location:
Primarily manufactured in France and other PSA group facilities.
Production Run:
The Mk1 generation ran from 1996 to 2008, with significant facelifts during its lifespan.
🏆 Awards & Recognition
Recognitions
Van Of The Year:
While specific awards for the 1999-2002 M49 Partner might be scarce, the Partner model line as a whole received various 'Van of the Year' accolades in different European markets throughout its generations.
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