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Peugeot Partner M59 (Mk2) 2008-2015 Service Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Peugeot Model: Partner Generation: M59 (Mk2) Model Years Covered: 2008-2015 Vehicle Type: Light Commercial Vehicle (LCV) / Panel Van / Leisure Activity Vehicle (LAV) ๐Ÿ‘‹ Introduction Market Position Market Segment: Compact LCV segment, competing with vehicles like the Citroรซn Berlingo, Renault Kangoo, Ford Transit Connect, and Fiat Doblรฒ. Competitive Analysis Key Selling Points: Versatile load carrying, practical cabin design, affordability, European market presence. Key Features Manual Advantage: Provides factory-level diagnostic and repair information, empowering both professional technicians and DIY enthusiasts with accurate, step-by-step guidance. User Benefits: Enables informed decision-making for maintenance and repairs, potentially reducing labor costs and improving vehicle longevity. ๐Ÿ“‹ Manual Details Coverage Areas Coverage Scope: Complete factory service and repair Styles Covered: All Page Count Page Count Estimate: Hundreds (as indicated by product description) Manual Type Manual Type: Factory Service Repair Manual / Workshop Manual Language Language: English Format File Format: MHTML Document (.mht) Delivery Method: Instant Download ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, piston, crankshaft, camshaft, lubrication system, cooling system, fuel system (injection/carburetion), emission control systems. Engine Management: Engine control unit (ECU) diagnostics, sensors, actuators, ignition system, fuel injection system operation. Transmission: Manual transmission (gearbox) overhaul, clutch system, automatic transmission (if applicable) service, gearbox control. Drivetrain: Front-wheel drive components, drive shafts, CV joints, differentials. Brakes: Brake system components (master cylinder, calipers, discs, pads), hydraulic system, ABS (Anti-lock Braking System), electronic brake force distribution (EBD). Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, anti-roll bars. Steering: Steering system components, steering rack, power steering system (hydraulic/electric). Electrical System: Battery, charging system (alternator), starting system, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, body control modules. Body And Chassis: Body panel removal and installation, doors, windows, interior trim, body repair, chassis components, structural elements. Heating Ventilation And Air Conditioning HVAC: HVAC system components, refrigerant handling, climate control diagnostics. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), diagnostic procedures. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), lubrication, inspections. Repair: Step-by-step repair instructions for all major vehicle systems. Disassembly Assembly: Complete procedures for dismantling and reassembling vehicle components. Cleaning: Component cleaning procedures as part of repair or maintenance. Reinstallation: Correct reinstallation procedures for all serviced components. Wiring Diagrams: Includes detailed electrical wiring diagrams for all major vehicle systems, crucial for diagnosing electrical faults. Technical Depth Depth: Comprehensive, covering fundamentals to advanced repairs, suitable for professional technicians and DIY mechanics. Diagnostic Tools: Covers procedures for using diagnostic tools (e.g., Lexia-3/Diagbox for PSA vehicles) for fault code reading, live data interpretation, and actuator testing. ๐Ÿ“Š Manual Specifications File Format File Format Details: MHTML (Microsoft HTML Application) - Web archive format that can be opened by Internet Explorer and some other browsers. Ensures integrity of the manual's structure and content. Print Quality Print Quality: Full Printable - Allows users to print the entire manual or specific pages as needed, maintaining original formatting. Zoom Functionality: Zoom IN/OUT enabled for detailed viewing of diagrams and text. Binding Type Binding Type: Digital Download (no physical binding) Paper Type Paper Type: Not Applicable (Digital format) โš™๏ธ Engine Specifications Primary Engine Petrol Engine Code Example: TU3JP (1.4i 8v, 75hp), TU5JP4 (1.6i 16v, 90hp), EW10J4 (2.0i 16v, 136hp - less common in standard Partner, more in leisure variants) Primary Engine Diesel Engine Code Example: DW8B (1.9D, 69hp), DV6ATED4 (1.6 HDi, 75hp, 90hp), DW10TD (2.0 HDi, 90hp) Performance Typical Hp Range: 69 hp to 136 hp (depending on engine variant) Typical Torque Range: 120 Nm to 200 Nm (depending on engine variant) Fuel System Fuel Delivery Petrol: Multi-point fuel injection (MPI) Fuel Delivery Diesel: Common Rail Direct Injection (CRDi) for HDi engines, Indirect injection for naturally aspirated diesel. ๐Ÿ”ง Transmission Standard Transmission Type Standard: 5-speed manual transmission Optional Transmission Type Optional: Some models may have offered an automated manual transmission (e.g., 2-Tronic) or a conventional automatic transmission, though less common for the Partner. Features Clutch Type: Dry single-plate diaphragm spring clutch ๐Ÿ“ Dimensions Exterior Length Approx: 4130 mm to 4273 mm (depending on configuration) Width Approx: 1720 mm to 1745 mm Height Approx: 1800 mm to 1870 mm Cargo Load Volume Approx: 3.0 mยณ to 3.3 mยณ Weights Gross Vehicle Weight Gvw Approx: 1800 kg to 2100 kg (depending on variant) ๐Ÿ›ก๏ธ Safety Features Ratings Euro Ncap Rating: 3 to 4 stars (depending on year and equipment, often focused on adult occupant protection, less on pedestrian) Active Features Active Safety Features: ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), Brake Assist (BA), optional ESP (Electronic Stability Program). Passive Features Passive Safety Features: Driver and front passenger airbags, side airbags (optional), seatbelt pre-tensioners, reinforced safety cell. ๐Ÿ’ก Technology Features Infotainment Infotainment System: Basic radio with CD player, optional MP3 compatibility. Some later models or higher trims may have featured a more advanced system with a...
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Peugeot Partner M59 (Mk2) 2008-2015 Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Peugeot
Model:
Partner
Generation:
M59 (Mk2)
Model Years Covered:
2008-2015
Vehicle Type:
Light Commercial Vehicle (LCV) / Panel Van / Leisure Activity Vehicle (LAV)
๐Ÿ‘‹ Introduction
Market Position
Market Segment:
Compact LCV segment, competing with vehicles like the Citroรซn Berlingo, Renault Kangoo, Ford Transit Connect, and Fiat Doblรฒ.
Competitive Analysis
Key Selling Points:
Versatile load carrying, practical cabin design, affordability, European market presence.
Key Features
Manual Advantage:
Provides factory-level diagnostic and repair information, empowering both professional technicians and DIY enthusiasts with accurate, step-by-step guidance.
User Benefits:
Enables informed decision-making for maintenance and repairs, potentially reducing labor costs and improving vehicle longevity.
๐Ÿ“‹ Manual Details
Coverage Areas
Coverage Scope:
Complete factory service and repair
Styles Covered:
All
Page Count
Page Count Estimate:
Hundreds (as indicated by product description)
Manual Type
Manual Type:
Factory Service Repair Manual / Workshop Manual
Language
Language:
English
Format
File Format:
MHTML Document (.mht)
Delivery Method:
Instant Download
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, piston, crankshaft, camshaft, lubrication system, cooling system, fuel system (injection/carburetion), emission control systems.
Engine Management:
Engine control unit (ECU) diagnostics, sensors, actuators, ignition system, fuel injection system operation.
Transmission:
Manual transmission (gearbox) overhaul, clutch system, automatic transmission (if applicable) service, gearbox control.
Drivetrain:
Front-wheel drive components, drive shafts, CV joints, differentials.
Brakes:
Brake system components (master cylinder, calipers, discs, pads), hydraulic system, ABS (Anti-lock Braking System), electronic brake force distribution (EBD).
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, anti-roll bars.
Steering:
Steering system components, steering rack, power steering system (hydraulic/electric).
Electrical System:
Battery, charging system (alternator), starting system, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, body control modules.
Body And Chassis:
Body panel removal and installation, doors, windows, interior trim, body repair, chassis components, structural elements.
Heating Ventilation And Air Conditioning HVAC:
HVAC system components, refrigerant handling, climate control diagnostics.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), diagnostic procedures.
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, fluid checks), lubrication, inspections.
Repair:
Step-by-step repair instructions for all major vehicle systems.
Disassembly Assembly:
Complete procedures for dismantling and reassembling vehicle components.
Cleaning:
Component cleaning procedures as part of repair or maintenance.
Reinstallation:
Correct reinstallation procedures for all serviced components.
Wiring Diagrams:
Includes detailed electrical wiring diagrams for all major vehicle systems, crucial for diagnosing electrical faults.
Technical Depth
Depth:
Comprehensive, covering fundamentals to advanced repairs, suitable for professional technicians and DIY mechanics.
Diagnostic Tools:
Covers procedures for using diagnostic tools (e.g., Lexia-3/Diagbox for PSA vehicles) for fault code reading, live data interpretation, and actuator testing.
๐Ÿ“Š Manual Specifications
File Format
File Format Details:
MHTML (Microsoft HTML Application) - Web archive format that can be opened by Internet Explorer and some other browsers. Ensures integrity of the manual's structure and content.
Print Quality
Print Quality:
Full Printable - Allows users to print the entire manual or specific pages as needed, maintaining original formatting.
Zoom Functionality:
Zoom IN/OUT enabled for detailed viewing of diagrams and text.
Binding Type
Binding Type:
Digital Download (no physical binding)
Paper Type
Paper Type:
Not Applicable (Digital format)
โš™๏ธ Engine Specifications
Primary Engine Petrol
Engine Code Example:
TU3JP (1.4i 8v, 75hp), TU5JP4 (1.6i 16v, 90hp), EW10J4 (2.0i 16v, 136hp - less common in standard Partner, more in leisure variants)
Primary Engine Diesel
Engine Code Example:
DW8B (1.9D, 69hp), DV6ATED4 (1.6 HDi, 75hp, 90hp), DW10TD (2.0 HDi, 90hp)
Performance
Typical Hp Range:
69 hp to 136 hp (depending on engine variant)
Typical Torque Range:
120 Nm to 200 Nm (depending on engine variant)
Fuel System
Fuel Delivery Petrol:
Multi-point fuel injection (MPI)
Fuel Delivery Diesel:
Common Rail Direct Injection (CRDi) for HDi engines, Indirect injection for naturally aspirated diesel.
๐Ÿ”ง Transmission
Standard
Transmission Type Standard:
5-speed manual transmission
Optional
Transmission Type Optional:
Some models may have offered an automated manual transmission (e.g., 2-Tronic) or a conventional automatic transmission, though less common for the Partner.
Features
Clutch Type:
Dry single-plate diaphragm spring clutch
๐Ÿ“ Dimensions
Exterior
Length Approx:
4130 mm to 4273 mm (depending on configuration)
Width Approx:
1720 mm to 1745 mm
Height Approx:
1800 mm to 1870 mm
Cargo
Load Volume Approx:
3.0 mยณ to 3.3 mยณ
Weights
Gross Vehicle Weight Gvw Approx:
1800 kg to 2100 kg (depending on variant)
๐Ÿ›ก๏ธ Safety Features
Ratings
Euro Ncap Rating:
3 to 4 stars (depending on year and equipment, often focused on adult occupant protection, less on pedestrian)
Active Features
Active Safety Features:
ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), Brake Assist (BA), optional ESP (Electronic Stability Program).
Passive Features
Passive Safety Features:
Driver and front passenger airbags, side airbags (optional), seatbelt pre-tensioners, reinforced safety cell.
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
Basic radio with CD player, optional MP3 compatibility. Some later models or higher trims may have featured a more advanced system with a color screen and navigation (e.g., WIP Nav).
Driver Assistance
Driver Assistance Features:
Cruise control, parking sensors (rear), trip computer.
Connectivity
Connectivity Options:
Optional Bluetooth hands-free system, USB connectivity on some models.
๐Ÿ”ง Maintenance
Service Intervals Engine Oil
Oil Change Interval Petrol:
Every 15,000 km or 1 year, whichever comes first (check specific engine variant)
Oil Change Interval Diesel:
Every 20,000 km or 1 year, whichever comes first (for HDi models, check specific variant)
Service Intervals Filters
Air Filter Replacement:
Every 30,000-60,000 km or 2 years (check specific interval)
Fuel Filter Replacement Diesel:
Every 40,000-60,000 km (check specific interval)
Service Intervals Timing Belt
Timing Belt Replacement Petrol:
Typically 80,000-120,000 km or 5-6 years for most petrol engines (check specific engine)
Timing Belt Replacement Diesel:
Typically 120,000-240,000 km or 6-10 years for HDi engines (check specific engine)
Fluid Specifications
Engine Oil Specification:
API SN/CF, ACEA A3/B4, SAE 5W-30 or 5W-40 (fully synthetic - check owner's manual for exact grade and MB-Approval 229.51 for diesel variants).
Coolant Specification:
Peugeot/Citroรซn Approved Coolant (Glysantin G30 type or equivalent - Blue/Violet color)
Brake Fluid Specification:
DOT 4
Transmission Fluid Manual:
API GL-4, SAE 75W-80 or 75W-90 (specific type depending on gearbox model, e.g., BVM variants)
Known Issues
Common Problems Diesel Dpf:
Diesel Particulate Filter (DPF) regeneration issues, particularly in urban driving conditions. Glow plug failures on older diesel engines.
Common Problems Suspension:
Wear on front suspension components (e.g., ball joints, drop links), especially on heavily used vehicles.
Common Problems Electrical:
Intermittent electrical faults, issues with window regulators, and central locking mechanisms can occur.
Common Problems Engine:
Oil leaks from the sump or oil filter housing. Problems with the engine management system sensors (e.g., crankshaft position sensor).
๐Ÿ“š Vehicle History
Brand Heritage
Brand Focus:
Peugeot, a long-standing French automotive manufacturer, known for its range of passenger cars and light commercial vehicles.
Model Evolution
Generation Context:
The M59 (Mk2) Partner is a significant evolution of the original Partner, launched in 2002 and facelifted in 2008. It was based on the PSA Group's Platform 3, shared with the Citroรซn Berlingo.
Production
Manufacturing Locations:
Primarily manufactured at PSA Group facilities in Europe, notably in Spain (Vigo) and France.
๐Ÿ† Awards & Recognition
Recognitions
Vehicle Awards:
While specific awards for the Partner M59 (Mk2) are not widely publicized, it has consistently been recognized for its practicality and value within the LCV segment in European markets.
Ratings
Reliability Index:
Reliability can vary, with common issues in specific areas as noted. Regular maintenance is key to ensuring reliability.
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