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Peugeot Partner M59 (Mk2) 2008-2015 Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: Partner Generation Code: M59 (Mk2) Production Years: 2008-2015 Codes Chassis Code: M59 👋 Introduction Market Position Target Audience: Peugeot Partner M59 owners, independent repair shops, automotive enthusiasts Value Proposition: Empowers users to perform maintenance and repairs, saving money and enhancing vehicle longevity. Competitive Analysis Uniqueness: Official factory manual, providing exact information used by dealership technicians, not generic content. Key Features Feature 1: Complete, step-by-step instructions with detailed diagrams and illustrations. Feature 2: Includes crucial technical data, wiring schematics, and parts lists. Feature 3: Facilitates DIY repairs, reducing reliance on expensive dealership services. Feature 4: Organized for ease of use, eliminating the need to sift through multiple physical books. 📋 Manual Details Coverage Areas Vehicle Coverage: All Peugeot Partner M59 (Mk2) models from 2008 to 2015 Repair Scope: Comprehensive A-Z repairs, maintenance, diagnostics, and technical specifications Page Count Estimated Page Count: Extensive (official factory manuals are typically several thousand pages, though exact count not provided, emphasis is on completeness) Manual Type Type: Official Full Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Internal combustion engines (gasoline and diesel variants) Transmission: Manual and automatic transmissions Brakes: Hydraulic brake systems, ABS, EBD, brake components Suspension: Front and rear suspension, steering components Electrical: Complete wiring diagrams, lighting, ignition, charging system, body electronics Bodywork: Body panels, doors, latches, glass, interior trim HVAC: Heating, ventilation, and air conditioning systems Fuel System: Fuel delivery, injection, exhaust systems Cooling System: Radiator, coolant flow, temperature control Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements Diagnostics: Troubleshooting guides, fault code interpretation, diagnostic procedures Repair: Step-by-step repair instructions for all major vehicle components Rebuilds: Detailed procedures for engine and transmission overhauls Installation: Instructions for component replacement and accessory installation Wiring Schematics: Comprehensive and detailed electrical system wiring diagrams Technical Depth Depth: Factory-level technical detail for professional technicians and advanced DIY users 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Searchable text within the PDF for quick information retrieval Print Quality Printability: Fully printable pages, allowing users to print only necessary sections Zoom Capability: Ability to zoom in on images and diagrams for detailed viewing and printing Binding Type Binding: Digital (No physical binding, users manage printed copies) Paper Type Paper Type For Printing: User selectable (standard paper, cardstock, etc.) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip or equivalent unzipping software Compatibility Operating Systems: Compatible with all versions of Windows and Mac operating systems ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Likely includes 1.4L (KFU), 1.6L (NFU/EP6), 1.6L HDi Diesel (9HX, 9H01), and potentially 2.0L HDi Diesel engines depending on market availability. Performance Horsepower Range: Typically ranging from 75 PS to 110 PS (approx. 74-108 bhp) across petrol and diesel variants. Torque Range: Varies by engine, with diesel variants offering higher torque for utility. Fuel System Injection Type: Multi-point fuel injection (MPI) for petrol, Common Rail Direct Injection (CRDi) for diesel. Maintenance Timing Belt Replacement: Specific intervals and procedures for timing belt inspection and replacement, critical for engine longevity. Fluids Engine Oil Specification: Likely requires PSA-approved oils meeting ACEA A3/B4 or A5/B5 standards, with viscosity grades like 5W-40 or 0W-30 depending on engine and climate. Diagnostics ECU Fault Codes: Coverage of Peugeot-specific OBD-II diagnostic trouble codes (DTCs) for engine management system issues. 🔧 Transmission Standard Manual Transmission: Commonly equipped with 5-speed manual gearboxes (e.g., BE4 family). Optional Automatic Transmission: Optional automated manual transmission (e.g., EGS - Electronic Gearbox System) or traditional automatic in some markets. Features Clutch Replacement: Detailed instructions for clutch assembly replacement, including hydraulic clutch actuation. Fluids Manual Transmission Fluid: Specification for manual gearbox oil (e.g., API GL-4, SAE 75W-80) and capacity. Diagnostics Gearbox Troubleshooting: Procedures for diagnosing shifting issues, bearing noise, and synchronizer wear. 📐 Dimensions Exterior Body Styles: Panel van, Combi (passenger variant), leisure/MPV versions. Length: Approximately 4137 mm to 4273 mm (depending on variant and specific model year). Width: Approximately 1720 mm (excluding mirrors). Height: Approximately 1845 mm to 1860 mm. Cargo Load Volume: Cargo volume typically between 3.0 m³ and 3.3 m³ for panel van variants. Weights Gross Vehicle Weight Rating Gvwr: Varies by configuration, typically around 1800 kg to 2000 kg. 🛡️ Safety Features Ratings Euro Ncap Rating: The Peugeot Partner M59 (Mk2) typically achieved a 3-star Euro NCAP safety rating, with variations based on optional safety equipment. Active Features ABS: Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD) usually standard or optional. Esp: Electronic Stability Program (ESP) may be available on higher trims or as an option. Passive Features Airbags: Driver and passenger front airbags, with side airbags available on some variants. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD players, with options for MP3 compatibility and steering wheel mounted audio controls. Driver Assistance Parking Sensors: Rear...
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Sku: 217318
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Peugeot Partner M59 (Mk2) 2008-2015 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
Partner
Generation Code:
M59 (Mk2)
Production Years:
2008-2015
Codes
Chassis Code:
M59
👋 Introduction
Market Position
Target Audience:
Peugeot Partner M59 owners, independent repair shops, automotive enthusiasts
Value Proposition:
Empowers users to perform maintenance and repairs, saving money and enhancing vehicle longevity.
Competitive Analysis
Uniqueness:
Official factory manual, providing exact information used by dealership technicians, not generic content.
Key Features
Feature 1:
Complete, step-by-step instructions with detailed diagrams and illustrations.
Feature 2:
Includes crucial technical data, wiring schematics, and parts lists.
Feature 3:
Facilitates DIY repairs, reducing reliance on expensive dealership services.
Feature 4:
Organized for ease of use, eliminating the need to sift through multiple physical books.
📋 Manual Details
Coverage Areas
Vehicle Coverage:
All Peugeot Partner M59 (Mk2) models from 2008 to 2015
Repair Scope:
Comprehensive A-Z repairs, maintenance, diagnostics, and technical specifications
Page Count
Estimated Page Count:
Extensive (official factory manuals are typically several thousand pages, though exact count not provided, emphasis is on completeness)
Manual Type
Type:
Official Full Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Internal combustion engines (gasoline and diesel variants)
Transmission:
Manual and automatic transmissions
Brakes:
Hydraulic brake systems, ABS, EBD, brake components
Suspension:
Front and rear suspension, steering components
Electrical:
Complete wiring diagrams, lighting, ignition, charging system, body electronics
Bodywork:
Body panels, doors, latches, glass, interior trim
HVAC:
Heating, ventilation, and air conditioning systems
Fuel System:
Fuel delivery, injection, exhaust systems
Cooling System:
Radiator, coolant flow, temperature control
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements
Diagnostics:
Troubleshooting guides, fault code interpretation, diagnostic procedures
Repair:
Step-by-step repair instructions for all major vehicle components
Rebuilds:
Detailed procedures for engine and transmission overhauls
Installation:
Instructions for component replacement and accessory installation
Wiring Schematics:
Comprehensive and detailed electrical system wiring diagrams
Technical Depth
Depth:
Factory-level technical detail for professional technicians and advanced DIY users
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Searchable text within the PDF for quick information retrieval
Print Quality
Printability:
Fully printable pages, allowing users to print only necessary sections
Zoom Capability:
Ability to zoom in on images and diagrams for detailed viewing and printing
Binding Type
Binding:
Digital (No physical binding, users manage printed copies)
Paper Type
Paper Type For Printing:
User selectable (standard paper, cardstock, etc.)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip or equivalent unzipping software
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac operating systems
⚙️ Engine Specifications
Primary Engine
Engine Variants Covered:
Likely includes 1.4L (KFU), 1.6L (NFU/EP6), 1.6L HDi Diesel (9HX, 9H01), and potentially 2.0L HDi Diesel engines depending on market availability.
Performance
Horsepower Range:
Typically ranging from 75 PS to 110 PS (approx. 74-108 bhp) across petrol and diesel variants.
Torque Range:
Varies by engine, with diesel variants offering higher torque for utility.
Fuel System
Injection Type:
Multi-point fuel injection (MPI) for petrol, Common Rail Direct Injection (CRDi) for diesel.
Maintenance
Timing Belt Replacement:
Specific intervals and procedures for timing belt inspection and replacement, critical for engine longevity.
Fluids
Engine Oil Specification:
Likely requires PSA-approved oils meeting ACEA A3/B4 or A5/B5 standards, with viscosity grades like 5W-40 or 0W-30 depending on engine and climate.
Diagnostics
ECU Fault Codes:
Coverage of Peugeot-specific OBD-II diagnostic trouble codes (DTCs) for engine management system issues.
🔧 Transmission
Standard
Manual Transmission:
Commonly equipped with 5-speed manual gearboxes (e.g., BE4 family).
Optional
Automatic Transmission:
Optional automated manual transmission (e.g., EGS - Electronic Gearbox System) or traditional automatic in some markets.
Features
Clutch Replacement:
Detailed instructions for clutch assembly replacement, including hydraulic clutch actuation.
Fluids
Manual Transmission Fluid:
Specification for manual gearbox oil (e.g., API GL-4, SAE 75W-80) and capacity.
Diagnostics
Gearbox Troubleshooting:
Procedures for diagnosing shifting issues, bearing noise, and synchronizer wear.
📐 Dimensions
Exterior
Body Styles:
Panel van, Combi (passenger variant), leisure/MPV versions.
Length:
Approximately 4137 mm to 4273 mm (depending on variant and specific model year).
Width:
Approximately 1720 mm (excluding mirrors).
Height:
Approximately 1845 mm to 1860 mm.
Cargo
Load Volume:
Cargo volume typically between 3.0 m³ and 3.3 m³ for panel van variants.
Weights
Gross Vehicle Weight Rating Gvwr:
Varies by configuration, typically around 1800 kg to 2000 kg.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
The Peugeot Partner M59 (Mk2) typically achieved a 3-star Euro NCAP safety rating, with variations based on optional safety equipment.
Active Features
ABS:
Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD) usually standard or optional.
Esp:
Electronic Stability Program (ESP) may be available on higher trims or as an option.
Passive Features
Airbags:
Driver and passenger front airbags, with side airbags available on some variants.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD players, with options for MP3 compatibility and steering wheel mounted audio controls.
Driver Assistance
Parking Sensors:
Rear parking sensors were often available as an option.
Connectivity
Bluetooth:
Optional Bluetooth hands-free connectivity was available on higher trim levels or as an accessory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 miles (25,000 km) or 1 year, whichever comes first, for most engine variants. Check manual for exact recommendation.
Timing Belt Interval:
Crucial interval, often around 75,000 miles (120,000 km) or 5-6 years for petrol engines and potentially longer for diesels. Refer to manual for precise figures.
Brake Fluid Change:
Recommended every 2 years to maintain optimal braking performance and prevent corrosion.
Fluid Specifications
Coolant Specification:
Antifreeze/coolant concentrate meeting PSA Peugeot Citroën specification (e.g., Type G33 or G34), mixed with deionized water.
Brake Fluid Specification:
DOT 4 brake fluid.
Known Issues
Diesel Particulate Filter Dpf:
Potential for DPF clogging, especially with frequent short journeys, requiring manual regeneration or professional cleaning.
Suspension Components:
Wear on front suspension components like ball joints and drop links can occur due to the vehicle's utility nature.
Electrical Gremlins:
As with many vehicles of this era, minor electrical issues or sensor failures can occur.
📚 Vehicle History
Brand Heritage
Peugeot Light Commercial Vehicles:
Peugeot has a long-standing history in producing reliable and practical light commercial vehicles and leisure vehicles.
Model Evolution
Partner Mk2 Development:
The M59 generation is a significant update to the original Partner, featuring revised styling, improved interiors, and updated engine options.
Platform Sharing:
The M59 platform is shared with other PSA Group vehicles, notably the Citroën Berlingo Mk2.
Production
Manufacturing Locations:
Primarily manufactured by PSA Peugeot Citroën at their European facilities.
🏆 Awards & Recognition
Recognitions
Van Of The Year Awards:
While specific awards for the M59 Mk2 are not widely publicized, the Partner model line has historically been recognized for its practicality and value in the LCV segment.
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