Plymouth Sundance 1993 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Plymouth Model: Sundance Year: 1993 Codes Platform: Chrysler's 'K' platform derivative (PJ) 👋 Introduction Market Position Vehicle Segment: Compact Car Target Audience: Owners seeking to perform DIY maintenance and repairs, independent repair shops. Competitive Analysis Key Competitors 1993: Chevrolet Cavalier, Ford Tempo, Honda Civic, Toyota Corolla, Nissan Sentra. Key Features Manual Value Proposition: Provides factory-level repair information to save money on professional services, enables accurate diagnostics and maintenance. Manual Advantage: Digital format offers immediate access, print-on-demand for specific tasks, and protection from physical wear. 📋 Manual Details Coverage Areas Covered Models Trims: All Models, All Engines, All Trim Levels Covered Transmissions: All Transmission Types Page Count Estimated Page Count: Estimated 1000+ pages (based on typical workshop manuals for this era and complexity) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine Service/Repair, Transmission Service/Repair, Fuel Injection/Fuel System, Cooling System, Emission System, Engine Control System, Differential/Drive, Axle Chassis And Suspension: Brake System, Suspension, Steering, Chassis/Body Electrical And Comfort: Wiring Diagram, Electrical System, Heater/Air Conditioning, Restraint System, Interior General Information: General Maintenance, Troubleshooting, Periodic Lubrication Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, tune-ups. Repair: Engine overhaul, transmission rebuilds, brake system repairs, suspension component replacement, electrical system diagnosis and repair, bodywork repairs. Diagnostics: Troubleshooting common issues, diagnostic procedures for engine, transmission, electrical, and other systems. Technical Data: Specifications, torque values, wiring diagrams, diagnostic trouble codes (DTCs) where applicable. Body And Interior: Door panel removal, seat adjustments, trim piece replacement, glass replacement procedures. Wheel And Tire: Tire pressure checks, rotation, wheel removal and installation, wheel bearing service. Exhaust System: Component identification, removal, and installation of muffler, catalytic converter, and exhaust pipes. Lighting And Signals: Headlight bulb replacement, taillight assembly service, turn signal issues. Heating And Ventilation: Blower motor diagnosis, cabin air filter replacement (if applicable), heater core service, A/C system component testing. Restraint Systems: Airbag system diagnostic information, seatbelt inspection and replacement. Drive Axles: CV axle inspection, replacement, and related component service. Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission overhauls). 📊 Manual Specifications File Format File Format: PDF Print Quality: Full Printable (allows sections to be printed for workshop use) Zoom Capability: Zoom IN/OUT Searchability: Likely text-searchable within PDF (depending on scan quality and OCR) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (for potential archive extraction) Operating System Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options: 2.2L 4-Cylinder (4G63/4G64 based Mitsubishi engine), 3.0L V6 (Mitsubishi 6G72). Performance 2.2L Hp: Approx. 100-116 hp (depending on exact variant and configuration) 2.2L Torque: Approx. 125-135 lb-ft 3.0L V6 Hp: Approx. 141-146 hp 3.0L V6 Torque: Approx. 166-170 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Standard Transmission: 3-speed Automatic (A-604 Ultradrive FWD, Chrysler designed and built) Optional Optional Transmission: 5-speed Manual (various Getrag or Chrysler units for 4-cylinders) Features Automatic Features: Electronically controlled, front-wheel drive. 📐 Dimensions Exterior Body Styles: 2-door Coupe, 4-door Sedan, 5-door Hatchback Weights Curb Weight Range: Approx. 2700 - 3000 lbs (depending on body style and engine) 🛡️ Safety Features Passive Features Airbags: Driver-side airbag standard on most models, passenger airbag optional. Seatbelts: Three-point front seatbelts with outboard shoulder belt height adjustment, rear lap belts. Ratings NHTSA Crash Test Results: Variable, typical for vehicles of this era. Frontal impact ratings would be important to verify in specific model year documentation. 💡 Technology Features Infotainment Audio System: AM/FM stereo with cassette player, optional CD player on higher trims. Controls: Manual HVAC controls, basic radio controls. Driver Assistance ABS: Anti-lock Braking System (ABS) was optional, particularly on V6 models. Connectivity Connectivity Features: No modern connectivity features (Bluetooth, USB, etc.); analog systems only. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for exact spec). Tune Up Interval: Spark plugs, wires, distributors (if applicable) usually at 30,000-60,000 miles. Fluid Specifications Engine Oil Type: API Service SG or SH, SAE 5W-30 or 10W-30 (check manual for specific engine and climate recommendations). Coolant Type: Chrysler Green (Ethylene Glycol based) coolant, 50/50 mixture with distilled water. Automatic Transmission Fluid Type: ATF+3 or equivalent (for A-604 Ultradrive). Brake Fluid Type: DOT 3 Brake Fluid. Known Issues Common Problems 1993 Sundance: Cooling system leaks (radiator, hoses), A/C system failures, occasional electrical gremlins, transmission control issues (especially with Ultradrive), exhaust system corrosion, valve stem seals (on some engines). 📚 Vehicle History Brand Heritage Plymouth Brand Context: Plymouth was Chrysler's entry-level brand, focusing on affordable and practical vehicles. Model Evolution Sundance Development: Evolved from the Chrysler Laser and Dodge Daytona, sharing the P-body platform....
Component identification, removal, and installation of muffler, catalytic converter, and exhaust pipes.
Lighting And Signals:
Headlight bulb replacement, taillight assembly service, turn signal issues.
Heating And Ventilation:
Blower motor diagnosis, cabin air filter replacement (if applicable), heater core service, A/C system component testing.
Restraint Systems:
Airbag system diagnostic information, seatbelt inspection and replacement.
Drive Axles:
CV axle inspection, replacement, and related component service.
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission overhauls).
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality:
Full Printable (allows sections to be printed for workshop use)
Zoom Capability:
Zoom IN/OUT
Searchability:
Likely text-searchable within PDF (depending on scan quality and OCR)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for potential archive extraction)
Operating System Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.2L 4-Cylinder (4G63/4G64 based Mitsubishi engine), 3.0L V6 (Mitsubishi 6G72).
Performance
2.2L Hp:
Approx. 100-116 hp (depending on exact variant and configuration)
2.2L Torque:
Approx. 125-135 lb-ft
3.0L V6 Hp:
Approx. 141-146 hp
3.0L V6 Torque:
Approx. 166-170 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Standard Transmission:
3-speed Automatic (A-604 Ultradrive FWD, Chrysler designed and built)
Optional
Optional Transmission:
5-speed Manual (various Getrag or Chrysler units for 4-cylinders)
Features
Automatic Features:
Electronically controlled, front-wheel drive.
📐 Dimensions
Exterior
Body Styles:
2-door Coupe, 4-door Sedan, 5-door Hatchback
Weights
Curb Weight Range:
Approx. 2700 - 3000 lbs (depending on body style and engine)
🛡️ Safety Features
Passive Features
Airbags:
Driver-side airbag standard on most models, passenger airbag optional.
Seatbelts:
Three-point front seatbelts with outboard shoulder belt height adjustment, rear lap belts.
Ratings
NHTSA Crash Test Results:
Variable, typical for vehicles of this era. Frontal impact ratings would be important to verify in specific model year documentation.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette player, optional CD player on higher trims.
Controls:
Manual HVAC controls, basic radio controls.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was optional, particularly on V6 models.
Connectivity
Connectivity Features:
No modern connectivity features (Bluetooth, USB, etc.); analog systems only.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for exact spec).
Tune Up Interval:
Spark plugs, wires, distributors (if applicable) usually at 30,000-60,000 miles.
Fluid Specifications
Engine Oil Type:
API Service SG or SH, SAE 5W-30 or 10W-30 (check manual for specific engine and climate recommendations).
Coolant Type:
Chrysler Green (Ethylene Glycol based) coolant, 50/50 mixture with distilled water.
Automatic Transmission Fluid Type:
ATF+3 or equivalent (for A-604 Ultradrive).
Brake Fluid Type:
DOT 3 Brake Fluid.
Known Issues
Common Problems 1993 Sundance:
Cooling system leaks (radiator, hoses), A/C system failures, occasional electrical gremlins, transmission control issues (especially with Ultradrive), exhaust system corrosion, valve stem seals (on some engines).
📚 Vehicle History
Brand Heritage
Plymouth Brand Context:
Plymouth was Chrysler's entry-level brand, focusing on affordable and practical vehicles.
Model Evolution
Sundance Development:
Evolved from the Chrysler Laser and Dodge Daytona, sharing the P-body platform. Designed as a sportier alternative to the Horizon/Omni.
Production
Production Years:
1987-1994
Manufacturing Locations:
Belvidere, Illinois, USA (Chrysler Belvidere Assembly Plant)
🏆 Awards & Recognition
Recognitions
Design Awards:
No significant design awards are prominently associated with the 1993 Sundance. Its focus was on affordability and functionality.