Plymouth Sundance 1992-1994 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Plymouth Model: Sundance Years Covered: 1992, 1993, 1994 Codes Platform Code: P-body 👋 Introduction Market Position Target Audience: Mechanical technicians and owners seeking to perform maintenance and repairs. Competitive Analysis Value Proposition: Provides comprehensive, reliable information comparable to authorized dealer service departments, enabling cost savings and quality service. Key Features Emphasis Symbols: Highlights important information with WARNING, CAUTION, and NOTE notations. Special Tools: References specific Plymouth Sundance special tool numbers where applicable, often with illustrations. Completeness: Aims to be a complete service manual with all necessary instructions for any repair. 📋 Manual Details Coverage Areas General Coverage: Repair and overhaul of Plymouth Sundance 1992-1994. Specific Components: Includes instructions for proprietary components from their respective manufacturers. Page Count Estimated Page Count: High (detailed workshop manual, exact count not specified but implied to be extensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Lubrication System, Exhaust System, Transmission Chassis: Brakes, Suspension, Steering, Wheels & Tires Electrical: Electrical System, Wiring Diagrams, Lighting, Instrumentation Body: Body Panels, Interior Trim, Doors, Glass, Exterior Trim Procedures Included Routine Maintenance: Tune-ups, Oil Changes, Filter Replacements, Fluid Checks, Scheduled Servicing Diagnostics: Troubleshooting procedures for various systems and common issues. Repairs: Detailed removal and installation procedures for major components and sub-assemblies. Overhaul: Engine and transmission disassembly and reassembly procedures. Technical Depth Depth: Comprehensive, suitable for professional technicians and knowledgeable DIY enthusiasts. Covers advanced diagnostics and complete rebuilds. 📊 Manual Specifications File Format Format: PDF Delivery: Electronic Delivery via Email (Fast and Free) Print Quality Printability: Printable Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Options 1992 1994: Likely includes 2.5L and 3.0L Mitsubishi V6 options. Specific details would be within the manual. Performance Horsepower Torque Details: Detailed specifications for engine variants will be found within the manual. Fuel System Fuel Delivery Type: Likely multi-point fuel injection (MPI) for most variants of this era. Ignition System Ignition Type: Likely distributorless ignition system (DIS) or distributor-based ignition depending on engine variant. Lubrication System Oil Capacity Spec: Refer to manual for specific engine oil capacity and SAE viscosity grade recommendations. Cooling System Coolant Type Spec: Refer to manual for recommended coolant type and mixture ratio. Engine Overhaul Overhaul Procedures: Detailed procedures for engine disassembly, inspection, repair, and reassembly, including torque specifications for critical fasteners. 🔧 Transmission Standard Transmission Type: Likely a manual transmission (e.g., 5-speed) was available. Optional Transmission Type: Likely an automatic transmission (e.g., 3-speed or 4-speed automatic) was available. Features Transmission Service: Covers removal, installation, overhaul, and fluid service procedures for both manual and automatic transmissions. Fluid Specifications Automatic Transmission Fluid: Refer to manual for specific ATF type and capacity. Manual Transmission Fluid: Refer to manual for specific gear oil type and capacity. 📐 Dimensions Exterior Body Styles: Typically offered as a 2-door coupe and 4-door sedan. Wheelbase: Approximately 100.3 inches (2548 mm). Weights Curb Weight: Varies by model and equipment, typically in the range of 2600-2900 lbs. Gross Vehicle Weight Rating: Refer to vehicle's VIN plate or manual for specific GVWR. 🛡️ Safety Features Ratings Crash Test Data: NHTSA and IIHS ratings for this period would be for comparison, not typically detailed within a service manual. Active Features Braking System Type: Likely front disc brakes with rear drum brakes. Anti-lock Braking System (ABS) may have been optional. Passive Features Airbags: Driver-side airbag was becoming common; passenger airbags were less common or optional in this era. Refer to specific model year for confirmation. Safety Precautions General Advice: Emphasizes the use of safety equipment and adherence to safety precautions when working on the vehicle. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, possibly with cassette player. Optional CD players may have been available on higher trims. Gauges And Displays: Standard analog gauges for speedometer, tachometer (optional on some trims), fuel level, and temperature. Warning lights for various systems. Driver Assistance ABS Availability: Optional on some models and years, detailed troubleshooting for ABS sensors and module is likely covered. Connectivity Cruise Control: Cruise control was a common option in this era and its operation and servicing would be covered. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions. Refer to manual for precise intervals. Tune Up Interval: Spark plug replacement and other tune-up items usually recommended around 30,000-60,000 miles. Consult manual. Fluid Specifications Engine Oil Type: Likely 5W-30 or 10W-30 API certified motor oil. Consult manual for specific grade and API service category. Coolant Type: Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Refer to manual for exact type and capacity. Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Consult manual for specific recommendation. Known...
Troubleshooting procedures for various systems and common issues.
Repairs:
Detailed removal and installation procedures for major components and sub-assemblies.
Overhaul:
Engine and transmission disassembly and reassembly procedures.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and knowledgeable DIY enthusiasts. Covers advanced diagnostics and complete rebuilds.
📊 Manual Specifications
File Format
Format:
PDF
Delivery:
Electronic Delivery via Email (Fast and Free)
Print Quality
Printability:
Printable
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Options 1992 1994:
Likely includes 2.5L and 3.0L Mitsubishi V6 options. Specific details would be within the manual.
Performance
Horsepower Torque Details:
Detailed specifications for engine variants will be found within the manual.
Fuel System
Fuel Delivery Type:
Likely multi-point fuel injection (MPI) for most variants of this era.
Ignition System
Ignition Type:
Likely distributorless ignition system (DIS) or distributor-based ignition depending on engine variant.
Lubrication System
Oil Capacity Spec:
Refer to manual for specific engine oil capacity and SAE viscosity grade recommendations.
Cooling System
Coolant Type Spec:
Refer to manual for recommended coolant type and mixture ratio.
Engine Overhaul
Overhaul Procedures:
Detailed procedures for engine disassembly, inspection, repair, and reassembly, including torque specifications for critical fasteners.
🔧 Transmission
Standard Transmission
Type:
Likely a manual transmission (e.g., 5-speed) was available.
Optional Transmission
Type:
Likely an automatic transmission (e.g., 3-speed or 4-speed automatic) was available.
Features
Transmission Service:
Covers removal, installation, overhaul, and fluid service procedures for both manual and automatic transmissions.
Fluid Specifications
Automatic Transmission Fluid:
Refer to manual for specific ATF type and capacity.
Manual Transmission Fluid:
Refer to manual for specific gear oil type and capacity.
📐 Dimensions
Exterior
Body Styles:
Typically offered as a 2-door coupe and 4-door sedan.
Wheelbase:
Approximately 100.3 inches (2548 mm).
Weights
Curb Weight:
Varies by model and equipment, typically in the range of 2600-2900 lbs.
Gross Vehicle Weight Rating:
Refer to vehicle's VIN plate or manual for specific GVWR.
🛡️ Safety Features
Ratings
Crash Test Data:
NHTSA and IIHS ratings for this period would be for comparison, not typically detailed within a service manual.
Active Features
Braking System Type:
Likely front disc brakes with rear drum brakes. Anti-lock Braking System (ABS) may have been optional.
Passive Features
Airbags:
Driver-side airbag was becoming common; passenger airbags were less common or optional in this era. Refer to specific model year for confirmation.
Safety Precautions
General Advice:
Emphasizes the use of safety equipment and adherence to safety precautions when working on the vehicle.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, possibly with cassette player. Optional CD players may have been available on higher trims.
Gauges And Displays:
Standard analog gauges for speedometer, tachometer (optional on some trims), fuel level, and temperature. Warning lights for various systems.
Driver Assistance
ABS Availability:
Optional on some models and years, detailed troubleshooting for ABS sensors and module is likely covered.
Connectivity
Cruise Control:
Cruise control was a common option in this era and its operation and servicing would be covered.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions. Refer to manual for precise intervals.
Tune Up Interval:
Spark plug replacement and other tune-up items usually recommended around 30,000-60,000 miles. Consult manual.
Fluid Specifications
Engine Oil Type:
Likely 5W-30 or 10W-30 API certified motor oil. Consult manual for specific grade and API service category.
Coolant Type:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Refer to manual for exact type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Consult manual for specific recommendation.
Known Issues
Common Problems:
Potential issues may include minor electrical gremlins, wear and tear on suspension components, and aging rubber seals/hoses. Specific troubleshooting is detailed in the manual.
Filter Part Numbers
Oil Filter:
Part numbers are model and engine specific; refer to manual or parts catalog for exact numbers (e.g., Fram PH series, Wix 51515 for some configurations).
Air Filter:
Part numbers are model and engine specific; refer to manual or parts catalog for exact numbers (e.g., Fram CA series).
📚 Vehicle History
Brand Heritage
Plymouth Brand Era:
The Plymouth brand was a part of Chrysler Corporation, known for offering value-oriented vehicles.
Model Evolution
Sundance Lineage:
The Sundance was based on Chrysler's K-body platform derivatives, evolving through the 1980s and early 1990s. It was a compact hatchback known for its practicality and affordability.
Production
Production Years:
1987-1994 (Sundance and its badge-engineered sibling, the Plymouth Duster, for the later years).
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Sundance was generally considered a practical and affordable compact car for its time, often appealing to budget-conscious buyers.
Ratings
Consumer Reports Historical:
Historically, vehicles from this era had mixed reviews; detailed historical ratings are not typically included in service manuals but can be researched externally.