FILE SIZE: 91.7 MB
NUMBER OF PAGES: 667

Polaris Model Years Covered 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 Snowmobiles.

Models Covered In this service manual:

1985 400
1985 600 / 1985 600 SE
1985 Indy Trail
1985 Long Track
1985 SS
1985 Star

1986 400
1986 600 / 1986 600 LE
1986 Indy Trail
1986 Long Track
1986 Sprint / 1986 Sprint ES
1986 SS
1986 Star

1987 Indy 400 / 1987 Indy 400 SKS / 1987 Indy 600 / 1987 Indy Sport
1987 Indy Trail ES / 1987 Indy Trail SKS
1987 Long Track / 1987 LTR
1987 Sprint / 1987 Sprint ES
1987 Star
1987 Star Trak

1988 Indy 400 / 1988 Indy 400 Classic / 1988 Indy 400 SKS
1988 Indy 650 / 1988 Indy 650 SKS / 1988 Indy Deluxe
1988 Indy ES / 1988 Indy SKS / 1988 Indy Sport / 1988 Indy SP / 1988 Indy Trail
1988 Long Track Reverse
1988 Sprint
1988 Star / 1988 Star Trak

1989 Indy 400
1989 Indy 500 / 1989 Indy 500 Classic / 1989 Indy 500 SKS / 1989 Indy 500 SP
1989 Indy 650 / 1989 Indy 650 SKS / 1989 Indy Deluxe / 1989 Indy ES
1989 Indy SKS / 1989 Indy Sport
1989 Indy Sport GT / 1989 Indy SP / 1989 Indy Trail / 1989 Indy Trail SuperTrak
1989 Long Track Reverse
1989 Sprint ES
1989 Star / 1989 Star Trak

1990 500 / 1990 500 Classic / 1990 500 SKS / 1990 500 SP
1990 650 / 1990 650 SKS
1990 Indy 400 / 1990 Indy Sport / 1990 Indy Sport GT / 1990 Indy Trail
1990 Indy Trail Deluxe / 1990 Indy Trail SuperTrak
1990 Sprint ES
1990 Star / 1990 Star Trak
1990 WideTrack

1991 400
1991 500 / 1991 500 Classic / 1991 500 SKS / 1991 500 SP
1991 650 / 1991 650 RXL / 1991 650 RXL SKS
1991 Indy Lite / 1991 Indy Sport / 1991 Indy Sport GT
1991 Indy Trail / 1991 Indy Trail Deluxe
1991 Star Lite
1991 SuperTrak
1991 WideTrak

1992 440 / 1992 440 XCR
1992 500 / 1992 500 SKS EFI / 1992 500 SP EFI
1992 650
1992 Classic
1992 Indy Lite / 1992 Indy Lite Deluxe / 1992 Indy Lite GT
1992 RXL / 1992 RXL SKS
1992 Sport 440 / 1992 Sport GT
1992 Star Lite
1992 SuperTrak
1992 Trail / 1992 Trail Deluxe
1992 WideTrak

1993 440 / 1993 440 SKS / 1993 440 XCR
1993 Indy Lite / 1993 Indy Lite GT / 1993 Indy Lite Deluxe
1993 Indy StarLite / 1993 Indy StarLite GT
1993 RXL / 1993 RXL SKS
1993 Sport 440
1993 Storm / 1993 Storm SKS
1993 Trail / 1993 Trail Deluxe
1993 XLT / 1993 XLT SKS / 1993 XLT SP

1994 440 Indy / 1994 440 Indy SKS
1994 440 XCR / 1994 440 XCR SP
1994 500 EFI / 1994 500 EFI SKS
1994 600 XCR
1994 Classic / 1994 Classic Touring
1994 Indy Lite / 1994 Indy Lite Deluxe / 1994 Indy Lite GT
1994 RXL / 1994 RXL Touring
1994 Sport / 1994 Sport SKS
1994 Star Lite / 1994 Star Lite GT
1994 Storm / 1994 Storm SKS
1994 Super Sport
1994 Trail / 1994 Trail Deluxe
1994 WideTrak GT / 1994 WideTrak LX
1994 XLT / 1994 XLT SKS / 1994 XLT SP / 1994 XLT Special XTRA

1995 440 Indy / 1995 440 Indy SKS / 1995 440 XCR
1995 500 / 1995 500 EFI / 1995 500 EFI PT / 1995 500 EFI SKS
1995 600 XCR
1995 Classic
1995 Indy Lite / 1995 Indy Lite Deluxe / 1995 Indy Lite GT
1995 RXL / 1995 RXL Touring
1995 Sport / 1995 Sport Touring
1995 StarLite
1995 Storm / 1995 Storm PT / 1995 Storm SKS
1995 Super Sport
1995 Trail / 1995 Trail Deluxe
1995 WideTrak GT / 1995 WideTrak LX
1995 XLT / 1995 XLT PT / 1995 XLT SKS / 1995 XLT SP / 1995 XLT Touring

Fix-Your-Problems now with this instant download service manual. Get the information you need to fix your Polaris snowmobile in just seconds in this simple to download digital pdf book. No special software required (works on all computers)!

The Polaris snowmobile service manual downloads for the above listed brands describes the service procedures for the complete snowmobile vehicle. Follow the Maintenance Schedule recommendations to ensure that the snowmobile is in peak operating condition. Performing the scheduled maintenance is very important. It compensates for the initial wear that occurs during the life of the snowmobile.

All chapters in the Polaris service manual applies to the whole vehicle and illustrates procedures for removal & installation of components that are in detailed step-by-step fashion.

Most all service manual chapters start with an assembly or system illustration, diagrams, exploded parts view, pictures, service information and troubleshooting for the section. The subsequent pages give detailed procedures. If you dont know the source of the trouble, go to the troubleshooting page (sometimes not all sections have a troubleshooting page provided from the manufacture) for a list of causes and effects to determine the problem.

====================================================
BELOW IS A TYPICAL OUTLINE OF CONTENTS YOU WILL FIND IN A POLARIS SNOWMOBILE SERVICE MANUAL (INFORMATION WILL DIFFER DEPENDING ON YEAR AND MODEL).
====================================================

SECTION 1 - GENERAL INFORMATION & SPECIFICATIONS

General Specifications
Snowmobile Identification
Recommended Gasoline and Oil
Break-In Procedure
Genuine Parts
High Altitude Operation
Drive Chain Lubrication
Low Oil Pressure Warning Light
Preparation For Storage
Preparation After Storage
After Break-In Checkup (100 Miles - 600 Miles)
After Break-In Checkup Checklist
Engine Specifications
Cylinder Head Volume Specifications
Engine Piston Travel Versus Crank Angle Chart
Crankshaft RunoutiRepair Specifications
Fraction/Decimal Conversions
M M/I N. Conversions
Torque Conversions (ft-Ib/N-m)
Tightening Torque (General Bolts)
Assembly Schematics/Torque Specifications
Engine Torque Patterns
Power Valve (APV) System
Oil Consumption Specifications
EFI Specifications
Throttle Valve Angle Specifications
Fuel Pump Specifications
Carburetor Specifications
Electrical Specifications
Ignition Timing Specifications
Steering/Body Torque Specifications
Drive System Specifications
Drive Clutch/Driven Pulley-Related
Specifications
Drive Belt Dimensions
Drive System Components
Gear Case Performance Calibrations
Drive System Torque Specifications
Rear Suspension Torque Specifications
Track Warranty Guidelines
Track Specifications
Front Suspension Specifications
Rear Suspension Specifications
Shock Absorber Specifications
Idler Wheel Dimensions


SECTION 2 - ENGINE

Troubleshooting Engine Carbureted Models
Troubleshooting Engine EFI Models
Troubleshooting Engine Models

SECTION 3 - ENGINE-RELATED ITEMS

Water Pump
Pressure Testing Engine
Removing Spark Plugs
Checking Compression
Servicing Valves
Installing Spark Plugs
Changing Oil lFilter
Changing Oil
Testing Oil Pressure
Oil Flow Chart
Liquid Cooling System
Liquid Cooling System
Cooling System Schematics
Recoil Starter
Air Silencer
Turbocharger/lntercooler if applicable
Power Valve (APV) System
Exhaust Controlled Timing (ECT) System

SECTION 4 - FUEL SYSTEMS

Fuel Systems
Fuel System (Carbureted)
Fuel System (EFI)
Fuel System (Related Items)


SECTION 5 - ELECTRICAL SYSTEMS

Ignition System
Throttle Position Sensor
Throttle Position Sensor
Testing Main Wiring Harness
Voltage Regulator Test
Testing Low-Oil Light Sensor
Testing Coolant Temperature Warning Light
Testing Fuel Gauge Sender
Testing Electric Fuel Pump
Testing Ignition Components
Emergency Stop Switch Fuse
Ignition Switch - Electric Start Function
Starter Motor
Magneto
Troubleshooting Electric Start
Ignition Timing
Brake light Switch
Headlight Dimmer Switch
Testing Speedometer Sensor
Testing accessories
Troubleshooting Servomotor

SECTION 6 - DRIVE TRAINITRACK & BRAKE SYSTEMS

Drive Trainl Tracki Brake Systems
Drive Chain and Sprockets
Drive Chain, Track, and Driveshaft
Brake System
Drive Belt
Drive Clutch
Drive ClutchlDriven Pulley
Drive Train/Brake Disc
Drive Sprockets
Track Tension
Track Alignment
Brake System (Hydraulic)
Brake Lever/Master Cylinder Assembly
Troubleshooting Track
Troubleshooting Hydraulic Brake System
Troubleshooting Drive ClutchlDriven Pulley
Troubleshooting Drive Belt

SECTION 7 - REAR SUSPENSION

Rear Suspension
Understanding the Suspension
Suspension Setup Basics
Chassis and Skid Frame Mounting Locations
Servicing Rear Suspension
Servicing ACT Shock
Rebuilding/Recharging Air Shocks
Pressurizing Rebuildable Shocks

SECTION 8 - STEERING AND BODY

Steering and Body
Steering Post
Ski Wear Bar
Tie Rods/Steering Link
Spindle
Steering Tie Rod
Ski Alignment
Front Suspension Arms
Front Suspension (Ski) Shock Absorber
Sway Bar
Front Suspension Mounting Bracket
Console
Front Bumper/Belly Pan Assembly
Gas Tank/Seat Assembly
Seat Cushion
Tail-light/Brakelight Assembly
Windshield
Backrest/Rack Assembly
Tunnel/Chassis/Rear Bumper/Snow flap
Headlight Assembly
Adjusting Headlight Aim

LANDING PAGE TAGS:

Service Manual, Repair Manual, How To Guide, Handbook, Download pdf, Workshop Manual, Shop Manual, Study Guide, Technical Hand Book 85 86 87 88 89 90 91 92 93 94 95