Basic Information Identification Make: Polaris Model: Touring Year: 2005 Vehicle Type: Snowmobile Product Type: Service Repair Manual Codes Manual Code Prefix: PO05 Introduction Market Position Positioning: The Polaris Touring model for 2005 was positioned as a comfortable and capable snowmobile for recreational trail riding and longer journeys, emphasizing reliability and ease of use for the average owner. Competitive Analysis Competitors: Competed directly with touring-oriented models from brands like Ski-Doo (e.g., Grand Touring series), Arctic Cat (e.g., T660 Touring), and Yamaha (e.g., Venture series). Key Features Features: Designed for rider comfort with features such as plush seating, adjustable handlebars, and often a provision for a passenger. Offered a balance of performance and touring capability suitable for various snow conditions. Manual Details Coverage Areas Engine Repair: Comprehensive Drivetrain Repair: Comprehensive Suspension Repair: Comprehensive Steering Repair: Comprehensive Brake System Repair: Comprehensive Electrical System Repair: Comprehensive Bodywork Repair: Comprehensive Maintenance Procedures: Detailed Troubleshooting Guides: Extensive Diagnostic Procedures: Detailed Page Count Estimated Pages: 500+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshaft, valve train, lubrication system, cooling system, fuel system (carburetor/EFI). Engine Performance: Ignition system, fuel delivery, air intake, exhaust system, engine tuning and diagnostics. Drive System: CVT (Continuously Variable Transmission) system, drive clutch, driven clutch, primary drive, secondary drive, chaincase, reverse gear assembly. Suspension And Steering: Front suspension (IFS), rear suspension (skid frame), shock absorbers, springs, steering system components, skis, track. Braking System: Brake caliper, brake disc, brake lines, master cylinder, hydraulic system, parking brake. Electrical System: Battery, starter motor, alternator, ignition coil, lighting system (headlights, taillights), gauges, wiring diagrams, fuses, relays, handlebar controls. Fuel System: Fuel tank, fuel lines, fuel pump, fuel filter, carburetors (if applicable), fuel injection system (if applicable). Chassis And Body: Frame, body panels, seat, windshield, handlebars, footrests, bumpers. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel), spark plug inspection/replacement, track tension adjustment, lubrication points, brake fluid checks. Troubleshooting: Diagnosing engine performance issues, electrical faults, drive system problems, suspension noises, braking irregularities. Component Overhaul: Complete engine rebuilds, carburetor rebuilds, transmission component replacement, brake caliper overhauls, suspension component rebuilding. Diagnostics: Reading diagnostic codes (if applicable), testing electrical components, pressure testing fuel systems, checking compression. Adjustments: Carburetor adjustment, ignition timing (if applicable), throttle cable adjustment, brake lever free play adjustment. Disassembly And Reassembly: Step-by-step instructions for removing, servicing, and reinstalling all major and minor components. Technical Depth Depth: Comprehensive from basic user maintenance to advanced engine and transmission overhauls. Includes detailed exploded views, torque specifications, and diagnostic flowcharts. Manual Specifications File Format Type: PDF Searchable: Yes Printable: Yes Print Quality Quality: High-resolution scans of original factory documentation. Binding Type Type: N/A (Digital PDF) Paper Type Type: N/A (Digital PDF) Engine Specifications Primary Engine Engine Type: Likely a 2-stroke or 4-stroke liquid-cooled twin-cylinder engine. Specific displacement would vary by exact Touring sub-model. Bore X Stroke: Refer to specific model variant within the manual (e.g., 600cc, 700cc). Compression Ratio: Refer to specific model variant within the manual. Performance Horsepower: Typically in the range of 80-120 HP for common engine displacements of this era. Torque: Refer to specific model variant within the manual. Fuel System Fuel Delivery: Carbureted or Electronic Fuel Injection (EFI), depending on the specific engine option. Fuel Type: Unleaded gasoline (Octane rating specified in manual). Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) or electronic ignition system. Cooling System Cooling Method: Liquid-cooled. Transmission Standard Transmission Type: Automatic (CVT - Polaris P85/P90 or similar clutch system). Optional Optional Transmission: N/A (CVT was standard for touring models). Features Clutch System: Variable ratio drive clutch and driven clutch for automatic gear selection. Drive System: Chain drive to track from gearbox. Fluid Specification Chaincase Oil: Refer to manual for specific SAE viscosity and API service classification (e.g., SAE 80W-90 GL-5 gear oil). Dimensions Exterior Overall Length: Refer to specific model variant within the manual. Overall Width: Refer to specific model variant within the manual. Height: Refer to specific model variant within the manual. Weights Dry Weight: Typically between 500-600 lbs depending on engine and features. Track Dimensions Track Width: Commonly 15 inches (381 mm). Track Lug Height: Typically 1.0 to 1.5 inches, depending on model variant. Track Length: Commonly 136 inches (3454 mm). Safety Features Ratings Crash Test Ratings: N/A (Snowmobiles are not typically subjected to standardized crash testing like automobiles). Active Features Braking System: Hydraulic disc brake, providing reliable stopping power. Throttle Limiter: Common safety feature to prevent accidental full throttle engagement. Passive Features Lighting: Headlights, taillight, and brake light for visibility. Hand Guards: Standard on most touring models for rider hand protection from wind and debris. Technology Features Infotainment Dashboard Gauges: Analog speedometer, tachometer, fuel gauge, coolant temperature gauge, and indicator lights. Accessories: Often equipped with power outlets for accessories, and...