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2003 POLARIS 340 500 600 700 800 TRAIL SPORT Classic TOURING WIDETRAK LX Snowmobiles Repair PDF

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🏷️ Basic Information Identification Make: Polaris Model: 340 Trail Sport, 500 Classic Touring, 600 Classic Touring, 700 Classic Touring, 800 Classic Touring, Widetrak LX, Trail Touring Year: 2003 Codes Platform Code: Not Specified (Snowmobile specific chassis identification may vary by model) 👋 Introduction Market Position Segment: Trail, Touring, and Utility Snowmobiles Competitive Analysis Competitors 2003: Ski-Doo, Arctic Cat, Yamaha Key Features Manual Benefit: Enables owners to perform most maintenance and repair tasks, reducing reliance on dealerships and saving costs. Accessibility: Instant download post-payment, portable on mobile devices. Warranty: Lifetime Replacement Warranty for lost or damaged files. 📋 Manual Details Coverage Areas Covered Models: 2003 Polaris 340 Touring, 2003 Polaris 500 Classic Touring, 2003 Polaris 600 Classic Touring, 2003 Polaris 700 Classic Touring, 2003 Polaris 800 Classic Touring, 2003 Polaris Widetrak LX, 2003 Polaris Trail Touring, 2003 Polaris Trail Sport Page Count Page Count: Not Specified (Typical for electronic manuals; actual page count can vary based on PDF rendering) Manual Type Manual Type: Service Repair Manual / Workshop Manual / Parts Catalog Download Language Language: English Format Format: PDF (Electronic Download) 📖 Manual Coverage Systems Covered Engine Repair: Comprehensive engine overhaul, disassembly, assembly, inspection, and repair of all major components. Intake And Exhaust: Carburetor adjustment/rebuild, intake manifold inspection, exhaust system inspection and repair. Lubrication: Lubrication system diagnosis, oil pump operation, oil change procedures, and lubrication points. Cooling Heating System: Cooling system components (radiator, fan, thermostat), coolant type, flush procedures, and troubleshooting. Transmission Drive Chain Sprockets: Clutch inspection and adjustment, drive belt condition and replacement, chain and sprocket maintenance and replacement. Steering System: Handlebar and steering column inspection, steering post lubrication, ski alignment and adjustment. Electrical System: Ignition system diagnosis, lighting, battery maintenance, starter motor, stator, and wiring harness troubleshooting. Chassis And Suspension: Front and rear suspension component inspection, shock absorber service, track system inspection and adjustment. Braking System: Brake caliper inspection, hydraulic system bleeding, brake pad replacement, and disc condition. Bodywork And Plastics: Body panel removal and installation, seat inspection, windshield replacement. Procedures Included Routine Scheduled Maintenance: Detailed schedules for oil changes, filter replacements, lubrication, and general inspection. Tune Up Information: Spark plug replacement, ignition timing checks (if applicable), carburetor tuning, and general performance adjustments. Advanced Troubleshooting: Diagnostic flowcharts, common problem identification, and solutions for various operational issues. Component Disassembly Assembly: Step-by-step instructions for removing and reinstalling all major snowmobile components. Torque Specifications: Essential torque values for critical fasteners throughout the snowmobile. Technical Depth Depth: Comprehensive (Suitable for DIY enthusiasts and professional mechanics) Diagnostics: Includes diagnostic procedures and troubleshooting guides for common and complex issues. Rebuilds: Detailed instructions for engine and component rebuilds. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text for quick information retrieval. Print Quality Print Quality: High resolution, suitable for printing individual pages or sections. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine 340 Engine Type: Liquid-cooled, 2-stroke, Reed Valve Displacement: 339.6 cc Bore X Stroke: 64 mm x 54 mm Horsepower Approx: Approx. 45-50 hp (Varies by specific tune and model) Primary Engine 500 Engine Type: Liquid-cooled, 2-stroke, VES (Variable Exhaust System) Displacement: 499 cc Bore X Stroke: 74.2 mm x 57 mm Horsepower Approx: Approx. 90-95 hp Primary Engine 600 Engine Type: Liquid-cooled, 2-stroke, VES Displacement: 597 cc Bore X Stroke: 74.2 mm x 69.7 mm Horsepower Approx: Approx. 110-115 hp Primary Engine 700 Engine Type: Liquid-cooled, 2-stroke, VES Displacement: 699 cc Bore X Stroke: 80 mm x 69.7 mm Horsepower Approx: Approx. 125-130 hp Primary Engine 800 Engine Type: Liquid-cooled, 2-stroke, VES Displacement: 794 cc Bore X Stroke: 85 mm x 69.7 mm Horsepower Approx: Approx. 135-140 hp Fuel System Carburetion: Mikuni VM Series (Specific models and sizes vary by engine) / Carburetor with throttle position sensor (TPS) for certain EFI systems on higher displacement models if applicable. Fuel Type: Minimum 91 Octane Unleaded Gasoline Oil Injection: Autolube Oil Injection System 🔧 Transmission Standard Clutch System: Polaris P-85 Variable Electronic Ratio Drive (VERD) Primary Clutch / Polaris PVT (Polaris Variable Transmission) Continuously Variable Transmission (CVT) with Arctic Drive System (ADS) Secondary Clutch Optional Reverse: Standard on most models, with manual engagement or electronic assist. Features Drive System: Chaincase (Chain drive to track) 📐 Dimensions Exterior Widetrak Lx Track Width: 20 inches (Widetrak LX specific) Exterior General Ski Stance: Typically 42-43 inches (varies by model) Weights Dry Weight Approx: Approximately 450-600 lbs (varies significantly by model and engine size) 🛡️ Safety Features Ratings Safety Certification: Meets EPA and relevant national safety standards for snowmobiles. Active Features Kill Switch: Tethered kill switch (engine shut-off lanyard). Braking System Type: Hydraulic disc brake Passive Features Headlights: Dual Halogen Headlights Taillight: LED Taillight/Brake Light 💡 Technology Features Infotainment Gauge Cluster: Digital/Analog combination gauge cluster with speedometer, tachometer, odometer, trip meter, and warning lights. Driver Assistance Ignition:...
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Type: Snowmobiles
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Sku: 56160
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2003 POLARIS 340 500 600 700 800 TRAIL SPORT Classic TOURING WIDETRAK LX Snowmobiles Repair PDF
🏷️ Basic Information
Identification
Make:
Polaris
Model:
340 Trail Sport, 500 Classic Touring, 600 Classic Touring, 700 Classic Touring, 800 Classic Touring, Widetrak LX, Trail Touring
Year:
2003
Codes
Platform Code:
Not Specified (Snowmobile specific chassis identification may vary by model)
👋 Introduction
Market Position
Segment:
Trail, Touring, and Utility Snowmobiles
Competitive Analysis
Competitors 2003:
Ski-Doo, Arctic Cat, Yamaha
Key Features
Manual Benefit:
Enables owners to perform most maintenance and repair tasks, reducing reliance on dealerships and saving costs.
Accessibility:
Instant download post-payment, portable on mobile devices.
Warranty:
Lifetime Replacement Warranty for lost or damaged files.
📋 Manual Details
Coverage Areas
Covered Models:
2003 Polaris 340 Touring, 2003 Polaris 500 Classic Touring, 2003 Polaris 600 Classic Touring, 2003 Polaris 700 Classic Touring, 2003 Polaris 800 Classic Touring, 2003 Polaris Widetrak LX, 2003 Polaris Trail Touring, 2003 Polaris Trail Sport
Page Count
Page Count:
Not Specified (Typical for electronic manuals; actual page count can vary based on PDF rendering)
Manual Type
Manual Type:
Service Repair Manual / Workshop Manual / Parts Catalog Download
Language
Language:
English
Format
Format:
PDF (Electronic Download)
📖 Manual Coverage
Systems Covered
Engine Repair:
Comprehensive engine overhaul, disassembly, assembly, inspection, and repair of all major components.
Intake And Exhaust:
Carburetor adjustment/rebuild, intake manifold inspection, exhaust system inspection and repair.
Lubrication:
Lubrication system diagnosis, oil pump operation, oil change procedures, and lubrication points.
Cooling Heating System:
Cooling system components (radiator, fan, thermostat), coolant type, flush procedures, and troubleshooting.
Transmission Drive Chain Sprockets:
Clutch inspection and adjustment, drive belt condition and replacement, chain and sprocket maintenance and replacement.
Steering System:
Handlebar and steering column inspection, steering post lubrication, ski alignment and adjustment.
Electrical System:
Ignition system diagnosis, lighting, battery maintenance, starter motor, stator, and wiring harness troubleshooting.
Chassis And Suspension:
Front and rear suspension component inspection, shock absorber service, track system inspection and adjustment.
Braking System:
Brake caliper inspection, hydraulic system bleeding, brake pad replacement, and disc condition.
Bodywork And Plastics:
Body panel removal and installation, seat inspection, windshield replacement.
Procedures Included
Routine Scheduled Maintenance:
Detailed schedules for oil changes, filter replacements, lubrication, and general inspection.
Tune Up Information:
Spark plug replacement, ignition timing checks (if applicable), carburetor tuning, and general performance adjustments.
Advanced Troubleshooting:
Diagnostic flowcharts, common problem identification, and solutions for various operational issues.
Component Disassembly Assembly:
Step-by-step instructions for removing and reinstalling all major snowmobile components.
Torque Specifications:
Essential torque values for critical fasteners throughout the snowmobile.
Technical Depth
Depth:
Comprehensive (Suitable for DIY enthusiasts and professional mechanics)
Diagnostics:
Includes diagnostic procedures and troubleshooting guides for common and complex issues.
Rebuilds:
Detailed instructions for engine and component rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Print Quality:
High resolution, suitable for printing individual pages or sections.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine 340
Engine Type:
Liquid-cooled, 2-stroke, Reed Valve
Displacement:
339.6 cc
Bore X Stroke:
64 mm x 54 mm
Horsepower Approx:
Approx. 45-50 hp (Varies by specific tune and model)
Primary Engine 500
Engine Type:
Liquid-cooled, 2-stroke, VES (Variable Exhaust System)
Displacement:
499 cc
Bore X Stroke:
74.2 mm x 57 mm
Horsepower Approx:
Approx. 90-95 hp
Primary Engine 600
Engine Type:
Liquid-cooled, 2-stroke, VES
Displacement:
597 cc
Bore X Stroke:
74.2 mm x 69.7 mm
Horsepower Approx:
Approx. 110-115 hp
Primary Engine 700
Engine Type:
Liquid-cooled, 2-stroke, VES
Displacement:
699 cc
Bore X Stroke:
80 mm x 69.7 mm
Horsepower Approx:
Approx. 125-130 hp
Primary Engine 800
Engine Type:
Liquid-cooled, 2-stroke, VES
Displacement:
794 cc
Bore X Stroke:
85 mm x 69.7 mm
Horsepower Approx:
Approx. 135-140 hp
Fuel System
Carburetion:
Mikuni VM Series (Specific models and sizes vary by engine) / Carburetor with throttle position sensor (TPS) for certain EFI systems on higher displacement models if applicable.
Fuel Type:
Minimum 91 Octane Unleaded Gasoline
Oil Injection:
Autolube Oil Injection System
🔧 Transmission
Standard
Clutch System:
Polaris P-85 Variable Electronic Ratio Drive (VERD) Primary Clutch / Polaris PVT (Polaris Variable Transmission) Continuously Variable Transmission (CVT) with Arctic Drive System (ADS) Secondary Clutch
Optional
Reverse:
Standard on most models, with manual engagement or electronic assist.
Features
Drive System:
Chaincase (Chain drive to track)
📐 Dimensions
Exterior Widetrak Lx
Track Width:
20 inches (Widetrak LX specific)
Exterior General
Ski Stance:
Typically 42-43 inches (varies by model)
Weights
Dry Weight Approx:
Approximately 450-600 lbs (varies significantly by model and engine size)
🛡️ Safety Features
Ratings
Safety Certification:
Meets EPA and relevant national safety standards for snowmobiles.
Active Features
Kill Switch:
Tethered kill switch (engine shut-off lanyard).
Braking System Type:
Hydraulic disc brake
Passive Features
Headlights:
Dual Halogen Headlights
Taillight:
LED Taillight/Brake Light
💡 Technology Features
Infotainment
Gauge Cluster:
Digital/Analog combination gauge cluster with speedometer, tachometer, odometer, trip meter, and warning lights.
Driver Assistance
Ignition:
Electric Start and Recoil Start Back-up
Connectivity
Accessories Power:
Accessory power outlet (e.g., for GPS or heated gear).
🔧 Maintenance
Service Intervals General
Pre Ride Inspection:
Daily/Before Each Ride: Check fuel, oil, coolant, track tension, suspension, lights, brakes, steering, controls.
First Service Break In:
Typically around 10-20 hours or 250-500 miles for initial inspection, clutch engagement check, and drive belt inspection.
Annual Maintenance:
Inspect/replace air filter, inspect/clean clutches, check/adjust chaincase oil, inspect fuel lines, inspect brake fluid, check cooling system, inspect suspension and steering components.
Fluid Specifications
Engine Oil:
Polaris 2-Stroke Synthetic Oil (Autolube system) or equivalent API-TC certified 2-stroke oil.
Chaincase Oil:
Polaris Premium Gearcase Lubricant or SAE 80/90 Hypoid Gear Oil.
Coolant:
Ethylene Glycol based antifreeze with corrosion inhibitors (typically a 50/50 mix with distilled water).
Brake Fluid:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Known Issues
Clutch Wear:
Common for CVT clutches to require periodic cleaning, inspection, and potential belt replacement due to heat and friction.
Ves System:
Variable Exhaust System (VES) power valves can accumulate carbon and require cleaning to maintain optimal performance and prevent sticking.
Track Tension:
Track tension needs regular adjustment to prevent excessive wear or derailing.
Carburetor Icing:
Carburetors can be susceptible to icing in certain cold and humid conditions, potentially requiring carburetor heaters or specific tuning.
📚 Vehicle History
Brand Heritage
Polarissnowmobiles Legacy:
Polaris is a long-standing leader in the powersports industry, known for innovation and performance in snowmobiles since the 1950s.
Model Evolution
Platform Significance:
The 2003 models represent a refinement of Polaris's established chassis and engine technologies, with the Liberty engine platform being a significant contributor.
Production
Manufacturing Location:
Roseau, Minnesota, USA
🏆 Awards & Recognition
Recognitions
Historical Brand Recognition:
Polaris has a history of receiving awards and accolades for its snowmobile performance, reliability, and innovation from industry publications and consumer surveys.
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