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Polaris 600 PRO RMK 155 2012 Service Repair Workshop Manual

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Basic Information Identification Make: Polaris Model: 600 PRO RMK 155 Year: 2012 Vehicle Type: Snowmobile Segment: Mountain/Crossover Codes Chassis Code: RMK (Common for Polaris RMK series) Engine Code: Typically designated by displacement and type, e.g., 600 Liberty Introduction Market Position Positioning: Performance-oriented mountain snowmobile designed for deep snow and aggressive riding. Competitive Analysis Competitors 2012: Ski-Doo Summit, Arctic Cat M Series, Yamaha Nytro MTX. Key Features Chassis Design: RMK platform known for its lightweight and agile handling in challenging terrain. Suspension System: Pro-Ride rear suspension, renowned for its deep snow performance and bump absorption. Engine Technology: Liberty 600 Cleanfire 2-stroke engine with Electronic Fuel Injection (EFI). Track Configuration: 155-inch track length with aggressive lug height for maximum flotation and traction. Manual Details Coverage Areas Primary Coverage: Complete Service, Repair, and Workshop Procedures Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Overhauls Page Count Estimated Page Count: Highly comprehensive, likely 500+ pages (typical for full workshop manuals) Manual Type Type: Service Repair Workshop Manual Intended User: Professional Mechanics and Skilled DIY Enthusiasts Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, cylinder head, piston, crankshaft, lubrication, cooling, fuel injection system, exhaust system. Engine Electrical: Ignition system, starter system, charging system, ECM (Engine Control Module), sensors, wiring diagrams. Drivetrain: Clutch system (primary and secondary), drive chain, torque converter, geared transmission (if applicable), differential (if applicable). Suspension: Front A-arm suspension, rear suspension system (Pro-Ride), shock absorbers, springs, linkage adjustments, wheel alignment. Brakes: Hydraulic brake system, caliper service, rotor replacement, brake fluid specifications, bleeding procedures. Steering: Handlebar assembly, steering post, tie rods, steering linkage, lubrication. Electrical System: Headlights, taillights, instrument panel, battery maintenance, fuses, relays, wiring harnesses, accessory power. Bodywork And Chassis: Body panel removal and installation, seat, storage compartments, tunnel, running boards, windshield. Track And Skis: Track inspection, tensioning, replacement, ski removal and installation, ski spindle service. Procedures Included Maintenance: Scheduled maintenance, lubrication points, belt inspection and replacement, spark plug service, air filter cleaning/replacement. Troubleshooting: Diagnostic charts for common issues (starting problems, engine performance, electrical faults). Repair: Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation. Overhaul: Detailed instructions for complete engine and major component rebuilds. Adjustments: Carburetor (if applicable, though likely EFI), clutch calibration, suspension settings, throttle cable. Diagnostics: Use of diagnostic tools (if applicable), reading fault codes, sensor testing. Technical Depth Depth: Comprehensive, covering all aspects from routine checks to complete engine rebuilds. Detail Level: Detailed exploded views, torque specifications, tolerances, and diagrams. Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF for efficient information retrieval. Print Quality Quality: High-resolution scans allowing for clear printing of diagrams and text. Binding Type Type: N/A (Digital PDF download) Paper Type Type: N/A (Digital PDF download) Engine Specifications Primary Engine Engine Type: 2-Stroke Cylinders: 2 Displacement: 599 cc (approx.) Cooling System: Liquid-cooled Bore X Stroke: Refer to manual for exact specifications. Power Output Hp: Approx. 125-130 HP (Varies by model year and specific tuning) Torque: Refer to manual for exact specifications. Performance Ignition: CDI (Capacitor Discharge Ignition) with Spark Timing Advance Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Polaris Cleanfire Injection Fuel Type: 87-octane unleaded gasoline (recommended) Oil Injection: APV (Advanced Combustion Performance) 2-stroke oil injection system. Transmission Standard Type: CVT (Continuously Variable Transmission) - Polaris P-85 Primary & Clutch 2021 M-2 Secondary Drive System: Chaincase with 2.37:1 gear ratio (typical for RMK) Optional Optional Gearing: N/A (Standard CVT setup) Features Clutch Calibration: Tuned for mountain riding and optimal power delivery in varied altitudes. Dimensions Exterior Track Width: 38 inches (standard) Track Length: 155 inches Track Lug Height: 2.25 inches (PRO TAPER track) Ski Stance: Adjustable, typically 42-43 inches Weights Dry Weight: Approx. 434 lbs (197 kg) Fuel Capacity: 9.7 gallons (36.7 L) Oil Capacity: Refer to manual for specific oil injection reservoir capacity. Safety Features Ratings Safety Standards: Meets applicable industry safety standards (e.g., ANSI B71.1). Active Features Braking System: Hydraulic disc brake with vented rotor for reliable stopping power. Throttle Safety: Thumb throttle with detent for controlled acceleration. Passive Features Lighting: Halogen headlights, LED taillight for visibility. Ergonomics: Pro-ride seating and handlebar position optimized for rider control and comfort. Technology Features Infotainment Instrument Cluster: Digital gauge cluster with speedometer, tachometer, fuel level, coolant temperature, and diagnostic indicators. Driver Assistance Electronic Fuel Injection: Cleanfire EFI system ensures precise fuel delivery, improved throttle response, and altitude compensation. Apv System: Active Exhaust Valve system for optimized power and efficiency across the RPM range. Connectivity Accessory Power: Pre-wired accessory outlets for GPS, heated visor, etc. Maintenance Service Intervals Oil Change Interval: Refer to manual; typically requires periodic flushing/refilling of the chaincase and 2-stroke oil injection system. Spark Plug Replacement: Check condition regularly, replace as needed based on performance. Typically at least annually. Drive Belt Inspection: Inspect every 500 miles or annually for wear and damage. Replacement interval varies based...
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Polaris 600 PRO RMK 155 2012 Service Repair Workshop Manual
Basic Information
Identification
Make: Polaris
Model: 600 PRO RMK 155
Year: 2012
Vehicle Type: Snowmobile
Segment: Mountain/Crossover
Codes
Chassis Code: RMK (Common for Polaris RMK series)
Engine Code: Typically designated by displacement and type, e.g., 600 Liberty
Introduction
Market Position
Positioning: Performance-oriented mountain snowmobile designed for deep snow and aggressive riding.
Competitive Analysis
Competitors 2012: Ski-Doo Summit, Arctic Cat M Series, Yamaha Nytro MTX.
Key Features
Chassis Design: RMK platform known for its lightweight and agile handling in challenging terrain.
Suspension System: Pro-Ride rear suspension, renowned for its deep snow performance and bump absorption.
Engine Technology: Liberty 600 Cleanfire 2-stroke engine with Electronic Fuel Injection (EFI).
Track Configuration: 155-inch track length with aggressive lug height for maximum flotation and traction.
Manual Details
Coverage Areas
Primary Coverage: Complete Service, Repair, and Workshop Procedures
Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Overhauls
Page Count
Estimated Page Count: Highly comprehensive, likely 500+ pages (typical for full workshop manuals)
Manual Type
Type: Service Repair Workshop Manual
Intended User: Professional Mechanics and Skilled DIY Enthusiasts
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine Mechanical: Complete overhaul, cylinder head, piston, crankshaft, lubrication, cooling, fuel injection system, exhaust system.
Engine Electrical: Ignition system, starter system, charging system, ECM (Engine Control Module), sensors, wiring diagrams.
Drivetrain: Clutch system (primary and secondary), drive chain, torque converter, geared transmission (if applicable), differential (if applicable).
Suspension: Front A-arm suspension, rear suspension system (Pro-Ride), shock absorbers, springs, linkage adjustments, wheel alignment.
Brakes: Hydraulic brake system, caliper service, rotor replacement, brake fluid specifications, bleeding procedures.
Steering: Handlebar assembly, steering post, tie rods, steering linkage, lubrication.
Electrical System: Headlights, taillights, instrument panel, battery maintenance, fuses, relays, wiring harnesses, accessory power.
Bodywork And Chassis: Body panel removal and installation, seat, storage compartments, tunnel, running boards, windshield.
Track And Skis: Track inspection, tensioning, replacement, ski removal and installation, ski spindle service.
Procedures Included
Maintenance: Scheduled maintenance, lubrication points, belt inspection and replacement, spark plug service, air filter cleaning/replacement.
Troubleshooting: Diagnostic charts for common issues (starting problems, engine performance, electrical faults).
Repair: Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Overhaul: Detailed instructions for complete engine and major component rebuilds.
Adjustments: Carburetor (if applicable, though likely EFI), clutch calibration, suspension settings, throttle cable.
Diagnostics: Use of diagnostic tools (if applicable), reading fault codes, sensor testing.
Technical Depth
Depth: Comprehensive, covering all aspects from routine checks to complete engine rebuilds.
Detail Level: Detailed exploded views, torque specifications, tolerances, and diagrams.
Manual Specifications
File Format
Format: PDF
Searchability: Likely text-searchable PDF for efficient information retrieval.
Print Quality
Quality: High-resolution scans allowing for clear printing of diagrams and text.
Binding Type
Type: N/A (Digital PDF download)
Paper Type
Type: N/A (Digital PDF download)
Engine Specifications
Primary Engine
Engine Type: 2-Stroke
Cylinders: 2
Displacement: 599 cc (approx.)
Cooling System: Liquid-cooled
Bore X Stroke: Refer to manual for exact specifications.
Power Output Hp: Approx. 125-130 HP (Varies by model year and specific tuning)
Torque: Refer to manual for exact specifications.
Performance
Ignition: CDI (Capacitor Discharge Ignition) with Spark Timing Advance
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI) - Polaris Cleanfire Injection
Fuel Type: 87-octane unleaded gasoline (recommended)
Oil Injection: APV (Advanced Combustion Performance) 2-stroke oil injection system.
Transmission
Standard
Type: CVT (Continuously Variable Transmission) - Polaris P-85 Primary & Clutch 2021 M-2 Secondary
Drive System: Chaincase with 2.37:1 gear ratio (typical for RMK)
Optional
Optional Gearing: N/A (Standard CVT setup)
Features
Clutch Calibration: Tuned for mountain riding and optimal power delivery in varied altitudes.
Dimensions
Exterior
Track Width: 38 inches (standard)
Track Length: 155 inches
Track Lug Height: 2.25 inches (PRO TAPER track)
Ski Stance: Adjustable, typically 42-43 inches
Weights
Dry Weight: Approx. 434 lbs (197 kg)
Fuel Capacity: 9.7 gallons (36.7 L)
Oil Capacity: Refer to manual for specific oil injection reservoir capacity.
Safety Features
Ratings
Safety Standards: Meets applicable industry safety standards (e.g., ANSI B71.1).
Active Features
Braking System: Hydraulic disc brake with vented rotor for reliable stopping power.
Throttle Safety: Thumb throttle with detent for controlled acceleration.
Passive Features
Lighting: Halogen headlights, LED taillight for visibility.
Ergonomics: Pro-ride seating and handlebar position optimized for rider control and comfort.
Technology Features
Infotainment
Instrument Cluster: Digital gauge cluster with speedometer, tachometer, fuel level, coolant temperature, and diagnostic indicators.
Driver Assistance
Electronic Fuel Injection: Cleanfire EFI system ensures precise fuel delivery, improved throttle response, and altitude compensation.
Apv System: Active Exhaust Valve system for optimized power and efficiency across the RPM range.
Connectivity
Accessory Power: Pre-wired accessory outlets for GPS, heated visor, etc.
Maintenance
Service Intervals
Oil Change Interval: Refer to manual; typically requires periodic flushing/refilling of the chaincase and 2-stroke oil injection system.
Spark Plug Replacement: Check condition regularly, replace as needed based on performance. Typically at least annually.
Drive Belt Inspection: Inspect every 500 miles or annually for wear and damage. Replacement interval varies based on usage.
Suspension Lubrication: Grease suspension pivot points and fittings every 25 hours or annually.
Fluid Specifications
Engine Oil Type: Polaris VES 2-Cycle Oil or equivalent API-TC certified synthetic 2-stroke oil.
Chaincase Oil: Polaris PS-4 5W-40 Synthetic Lubricant (or equivalent SAE 80W-90 gear oil for older specs, check manual).
Coolant Type: Polaris Premium Antifreeze or equivalent ethylene glycol-based coolant with corrosion inhibitors.
Brake Fluid: DOT 4 hydraulic brake fluid.
Known Issues
Potential Issues: Clutch overheating in deep snow, track tension adjustments, exhaust valve maintenance (APV system), starter solenoid issues.
Troubleshooting Focus: Manual provides detailed steps to diagnose and resolve these common issues.
Vehicle History
Brand Heritage
Polarishistory: Polaris Industries, founded in 1954, is a pioneer in the snowmobile industry, known for innovation and performance.
Model Evolution
Rmklineage: The RMK (Really). Mountain. Kicker. line has been a dominant force in mountain snowmobiling for decades, continuously evolving with chassis and suspension technology.
2012 Updates: The 2012 PRO RMK featured the revolutionary PRO-RIDE chassis and a refined Liberty 600 engine, setting new standards for lightweight design and mountain capability.
Production
Manufacturing Location: Polaris snowmobiles are primarily manufactured in Roseau, Minnesota, USA.
Awards & Recognition
Recognitions
Industry Acclaim: The 2012 PRO RMK series was highly acclaimed by snowmobile media and riders for its groundbreaking lightweight design and mountain performance.
Ratings
Performance Reviews: Consistently ranked among the top mountain snowmobiles for its class and capability.
Certifications
Certification: N/A (Snowmobile specifications are typically based on manufacturer testing and industry standards, not formal certifications like automotive safety ratings).
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