Polaris 600 PRO RMK 155 2012 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Polaris Model: 600 PRO RMK 155 Year: 2012 Segment: Snowmobile Codes Engine Code: AXYS (likely, based on RMK series evolution) Chassis Code: RMK PRO Series 👋 Introduction Market Position Positioning: The Polaris 600 PRO RMK 155 for 2012 was positioned as a high-performance, mountain-specific snowmobile designed for aggressive riding in deep powder and challenging terrain. It catered to riders seeking exceptional climbing ability, agility, and a lightweight platform. Competitive Analysis Competitors: Competed directly with other premium mountain snowmobiles from manufacturers like Ski-Doo (e.g., Summit series) and Arctic Cat (e.g., M Series). Key Features Promotional Features: Lightweight AXYS chassis, powerful Liberty 600cc engine, PRO-RMKLite suspension, 155-inch track with aggressive lug pattern, Pro-Taper handlebar, Pro-Ride seating. 📋 Manual Details Coverage Areas Coverage Summary: All Models/Engines/Trim/Tr... Page Count Estimated Page Count: 500+ Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine teardown, assembly, tuning, cooling system, lubrication system, fuel delivery, ignition system, exhaust system, emissions control. Drivetrain Systems: CVT (Continuously Variable Transmission) clutch calibration, primary and secondary clutch service, drive and driven sprockets, chaincase, reverse gear system. Suspension Systems: Front and rear suspension geometry, shock absorber service and calibration, swingarm maintenance, track system inspection and adjustment, skid frame service. Electrical Systems: Wiring diagrams, ignition system troubleshooting, lighting system service, battery maintenance, starter system, charging system, sensor diagnostics. Chassis And Body: Frame inspection, body panel removal and installation, handlebar and controls, seat assembly, fuel tank, tunnel service, snow flap and windshield. Procedures Included Maintenance Procedures: Pre-ride inspections, oil changes, filter replacements, spark plug service, belt inspection and replacement, lubrication points, track tension adjustment. Troubleshooting Procedures: Diagnostic charts for common issues (e.g., engine not starting, poor performance, overheating), electrical system fault finding, clutch performance diagnosis. Repair Procedures: Step-by-step instructions for major component disassembly and reassembly, including engine, transmission, suspension, and electrical components. Technical Specifications: Torque specifications, engine timing, fuel ratios, electrical resistance values, suspension travel specifications. Technical Depth Depth Of Coverage: Comprehensive, covering from routine maintenance to complete engine and drivetrain overhauls. Suitable for both novice mechanics and experienced technicians. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, designed for clear printing of diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, liquid-cooled, parallel twin Displacement: 599cc Bore X Stroke: 77.7 mm x 64 mm Compression Ratio: 10.5:1 (typical for this era) Performance Horsepower: Approx. 125 hp (subject to tuning and altitude) Torque: N/A (typically not advertised separately for snowmobiles, but crucial for clutch calibration) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, 91 octane or higher recommended Cooling System Cooling Type: Liquid-cooled with heat exchangers and tunnel cooler. Lubrication System Oil Type: Polaris Premium 2-stroke Synthetic Oil Ignition System Ignition Type: Digital CDI with integrated ignition/lighting and ignition pulse sensing. 🔧 Transmission Standard Transmission Type: Polaris Variable Transmission (PVT) Optional Optional Transmissions: N/A (PVT is standard) Features Clutch System: Polaris P-85 primary clutch and TEAM LWT secondary clutch. Gear Ratios: Variable, controlled by clutches. Drive clutch ratio range: 3.06-0.83:1; Driven clutch ratio range: 2.31-0.72:1 (typical for this model, specific calibration varies). Chaincase Fluid Type: Polaris Chaincase Lubricant (or equivalent SAE 80W-90 GL-4 gear oil) Chaincase Fluid Capacity: Approximately 8 oz (237 ml) 📐 Dimensions Exterior Overall Length: Approx. 128 inches (325 cm) Overall Width: Approx. 44.5 inches (113 cm) Ski Stance: Adjustable, typically 42 inches (106.7 cm) Weights Dry Weight: Approx. 437 lbs (198 kg) Fuel Capacity: 10.5 gallons (39.7 L) Oil Capacity: Approx. 2.4 quarts (2.3 L) (for autolube system) Cargo Cargo Capacity: Minimal integrated cargo, typically rear rack for bag. 🛡️ Safety Features Ratings Safety Certifications: Meets applicable US & Canadian standards for recreational snowmobiles. Active Features Braking System: Dura-Stop hydraulic disc brake with braided stainless steel lines. Throttle Safety: Thumb throttle with adjustable tension, safety tether switch. Passive Features Ergonomics: Pro-Ride seat for comfort and control, integrated handlebar hooks, Pro-Taper handlebar for enhanced grip and control. 💡 Technology Features Infotainment Display System: Digital LCD display with speedometer, tachometer, odometer, trip meter, fuel gauge, and warning lights. Driver Assistance Engine Management: Electronic Fuel Injection (EFI) system with advanced engine control unit (ECU) for optimized performance, fuel efficiency, and emissions. Connectivity Accessory Power: 12V accessory outlet for charging devices or powering accessories. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual: typically every 1,000 miles or annually, whichever comes first, for gearcase oil. Engine oil is mixed with fuel. Spark Plug Replacement: Refer to manual: typically every 2,000-3,000 miles or annually, dependent on usage. Clutch Service Interval: Annual inspection recommended, rebuild/replacement based on wear and performance. Track Tension Adjustment: Check and adjust every 500 miles or as needed....
The Polaris 600 PRO RMK 155 for 2012 was positioned as a high-performance, mountain-specific snowmobile designed for aggressive riding in deep powder and challenging terrain. It catered to riders seeking exceptional climbing ability, agility, and a lightweight platform.
Competitive Analysis
Competitors:
Competed directly with other premium mountain snowmobiles from manufacturers like Ski-Doo (e.g., Summit series) and Arctic Cat (e.g., M Series).
Key Features
Promotional Features:
Lightweight AXYS chassis, powerful Liberty 600cc engine, PRO-RMKLite suspension, 155-inch track with aggressive lug pattern, Pro-Taper handlebar, Pro-Ride seating.
CVT (Continuously Variable Transmission) clutch calibration, primary and secondary clutch service, drive and driven sprockets, chaincase, reverse gear system.
Suspension Systems:
Front and rear suspension geometry, shock absorber service and calibration, swingarm maintenance, track system inspection and adjustment, skid frame service.
Electrical Systems:
Wiring diagrams, ignition system troubleshooting, lighting system service, battery maintenance, starter system, charging system, sensor diagnostics.
Chassis And Body:
Frame inspection, body panel removal and installation, handlebar and controls, seat assembly, fuel tank, tunnel service, snow flap and windshield.
Procedures Included
Maintenance Procedures:
Pre-ride inspections, oil changes, filter replacements, spark plug service, belt inspection and replacement, lubrication points, track tension adjustment.
Troubleshooting Procedures:
Diagnostic charts for common issues (e.g., engine not starting, poor performance, overheating), electrical system fault finding, clutch performance diagnosis.
Repair Procedures:
Step-by-step instructions for major component disassembly and reassembly, including engine, transmission, suspension, and electrical components.
Comprehensive, covering from routine maintenance to complete engine and drivetrain overhauls. Suitable for both novice mechanics and experienced technicians.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, designed for clear printing of diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, liquid-cooled, parallel twin
Displacement:
599cc
Bore X Stroke:
77.7 mm x 64 mm
Compression Ratio:
10.5:1 (typical for this era)
Performance
Horsepower:
Approx. 125 hp (subject to tuning and altitude)
Torque:
N/A (typically not advertised separately for snowmobiles, but crucial for clutch calibration)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended
Cooling System
Cooling Type:
Liquid-cooled with heat exchangers and tunnel cooler.
Lubrication System
Oil Type:
Polaris Premium 2-stroke Synthetic Oil
Ignition System
Ignition Type:
Digital CDI with integrated ignition/lighting and ignition pulse sensing.
🔧 Transmission
Standard
Transmission Type:
Polaris Variable Transmission (PVT)
Optional
Optional Transmissions:
N/A (PVT is standard)
Features
Clutch System:
Polaris P-85 primary clutch and TEAM LWT secondary clutch.
Gear Ratios:
Variable, controlled by clutches. Drive clutch ratio range: 3.06-0.83:1; Driven clutch ratio range: 2.31-0.72:1 (typical for this model, specific calibration varies).
Minimal integrated cargo, typically rear rack for bag.
🛡️ Safety Features
Ratings
Safety Certifications:
Meets applicable US & Canadian standards for recreational snowmobiles.
Active Features
Braking System:
Dura-Stop hydraulic disc brake with braided stainless steel lines.
Throttle Safety:
Thumb throttle with adjustable tension, safety tether switch.
Passive Features
Ergonomics:
Pro-Ride seat for comfort and control, integrated handlebar hooks, Pro-Taper handlebar for enhanced grip and control.
💡 Technology Features
Infotainment
Display System:
Digital LCD display with speedometer, tachometer, odometer, trip meter, fuel gauge, and warning lights.
Driver Assistance
Engine Management:
Electronic Fuel Injection (EFI) system with advanced engine control unit (ECU) for optimized performance, fuel efficiency, and emissions.
Connectivity
Accessory Power:
12V accessory outlet for charging devices or powering accessories.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual: typically every 1,000 miles or annually, whichever comes first, for gearcase oil. Engine oil is mixed with fuel.
Spark Plug Replacement:
Refer to manual: typically every 2,000-3,000 miles or annually, dependent on usage.
Clutch Service Interval:
Annual inspection recommended, rebuild/replacement based on wear and performance.
Track Tension Adjustment:
Check and adjust every 500 miles or as needed.
Fluid Specifications
Coolant Type:
Polaris Premium Antifreeze/Coolant (ethylene glycol based) with corrosion inhibitors, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Known Issues
Common Issues Summary:
While generally robust, common issues for this era might include clutch belt wear, suspension component wear (particularly in aggressive use), occasional ECU/sensor glitches, and potential for track damage in harsh conditions. The manual provides detailed diagnostics for these.
📚 Vehicle History
Brand Heritage
Polaris Heritage:
Polaris Industries Inc. is an American manufacturer founded in 1954, known for its pioneering work in snowmobiles, ATVs, and off-road vehicles. Polaris has a long history of innovation in the powersports industry.
Model Evolution
Rmk Evolution:
The RMK (Ride Command) series has been Polaris' flagship mountain snowmobile line for decades, continuously evolving with chassis and engine technologies to improve weight, agility, and deep-snow capability. The 2012 model represents a significant iteration utilizing the AXYS chassis architecture.
Production
Manufacturing Location:
Roseau, Minnesota, USA
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Polaris RMK models consistently receive high marks from industry publications and riders for their deep snow performance and handling. Specific awards for the 2012 model would be found in vintage snowmobile reviews and comparisons.