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Polaris 850 XP Touring Sportsman 2012 2013 Service Manual

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman 850 XP Touring Year: 2012, 2013 Vehicle Type: All-Terrain Vehicle (ATV) Codes Oem Manual Code: Not specified in product information 👋 Introduction Market Position Positioning: A comprehensive resource designed to empower technicians and owners to maintain and repair the Polaris 850 XP Touring Sportsman 2012-2013 efficiently and effectively. Key Features Accuracy: Endeavors to ensure accuracy and provides reliable information. Value Proposition: Aims to help users get the best value from their vehicle by enabling knowledgeable maintenance and repairs. Cost Savings: Facilitates DIY maintenance and repairs, potentially saving on shop labor and overhead costs. Safety Emphasis: Emphasizes the importance of using safety equipment and observing safety precautions, including the use of a torque wrench. Special Tools: Identifies and illustrates recommended or required special tools by Polaris part number. Information Notation: Utilizes specific wording and symbols (WARNING, CAUTION, NOTE) to highlight critical information. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and overhaul of the Polaris 850 XP Touring Sportsman 2012-2013 models. Page Count Page Count: Not specified in product information Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Includes detailed repair and overhaul procedures for the engine. Fuel System: Covers fuel delivery, injection, and related components. Ignition System: Provides information on ignition timing, spark plugs, and electronic ignition components. Lubrication System: Details oil pump, lubrication passages, and oil change procedures. Exhaust System: Includes procedures for exhaust manifold, muffler, and emissions control. Electrical System: Covers wiring diagrams, battery, charging system, starter, lighting, and accessories. Transmission System: Includes disassembly and assembly procedures for the transmission. Drivetrain System: Covers shaft drive, differential, and axle assemblies. Suspension System: Details front and rear suspension components, shocks, and bushings. Braking System: Covers hydraulic brake system, calipers, rotors, and fluid maintenance. Steering System: Includes procedures for steering rack, tie rods, and power steering components. Body And Chassis: Covers frame, body panels, seats, and trim. Procedures Included Routine Maintenance: Provides instructions for routine maintenance and servicing. Troubleshooting: Offers diagnostic and repair procedures for common issues. Tune Ups: Includes procedures for engine tune-ups. Removal Installation: Covers removal and installation of major components and assemblies. Disassembly Assembly: Details disassembly and assembly of components and systems. Component Repair: Provides instructions for repairing individual components, including proprietary ones. Technical Adjustments: Covers adjustments to various systems as required. Technical Depth Depth Of Coverage: Covers everything from routine maintenance to extensive engine and transmission overhaul. Target Audience: Primarily for mechanical technicians familiar with BRP products and general automotive practices, but also beneficial for informed owners. Proprietary Components: Includes instructions for proprietary components, referencing manufacturers' guidance where applicable. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Delivery Method Delivery: Fast and Free Electronic Delivery via Email ⚙️ Engine Specifications Primary Engine Engine Type: 850cc, ProStar Twin EFI (Electronic Fuel Injection) Performance Horsepower: Approximately 70 HP (Note: Specific figures can vary slightly by year and exact configuration, manual will confirm.) Torque: Approximately 57 ft-lbs (Note: Specific figures can vary slightly by year and exact configuration, manual will confirm.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: Unleaded gasoline, 87 octane minimum (Manual will specify exact requirements and any additives) Cooling System Cooling Type: Liquid-cooled Lubrication System Oil Type: Polaris Synthetic 0W-40 or equivalent (Manual will specify exact type and API rating) Oil Capacity: Approximately 2.0 US quarts (Manual will specify exact capacity with filter change) 🔧 Transmission Standard Transmission Type: Automatic (PVT - Polaris Variable Transmission) Drive System: Shaft Drive with On-Demand All-Wheel Drive (AWD) and 2WD Features Gear Selection: High, Low, Neutral, Reverse, Park Clutch Type: Primary and Secondary (Drive and Driven Clutches) Fluid Specifications Transmission Fluid: Polaris AGL Premium Synthetic Gearcase Lubricant or equivalent (Manual will specify exact type and API rating) Fluid Capacities Gearcase Capacity: Approximately 0.5 US quarts (Manual will specify exact capacity) 📐 Dimensions Exterior Overall Length: Approximately 83 in. (210.8 cm) (Manual will provide exact figure) Overall Width: Approximately 46 in. (116.8 cm) (Manual will provide exact figure) Overall Height: Approximately 50 in. (127 cm) (Manual will provide exact figure) Weights Dry Weight: Approximately 708 lbs (321 kg) (Manual will provide exact figure) Ground Clearance: Approximately 11.5 in. (29.2 cm) (Manual will provide exact figure) Cargo Front Rack Capacity: 100 lbs (45 kg) (Manual will confirm) Rear Rack Capacity: 200 lbs (90 kg) (Manual will confirm) Towing Towing Capacity: 1500 lbs (680 kg) (Manual will confirm) Wheels Tires Front Tire Size: 26 x 8-14 (Manual will confirm exact specifications) Rear Tire Size: 26 x 10-14 (Manual will confirm exact specifications) 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes front and rear. Drive Modes: On-Demand AWD enhances traction...
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Type: Atv
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Sku: 82753
Collections: ALL ATV Powersports

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Polaris 850 XP Touring Sportsman 2012 2013 Service ManualPolaris 850 XP Touring Sportsman 2012 2013 Service ManualPolaris 850 XP Touring Sportsman 2012 2013 Service ManualPolaris 850 XP Touring Sportsman 2012 2013 Service Manual
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 850 XP Touring
Year:
2012, 2013
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Oem Manual Code:
Not specified in product information
👋 Introduction
Market Position
Positioning:
A comprehensive resource designed to empower technicians and owners to maintain and repair the Polaris 850 XP Touring Sportsman 2012-2013 efficiently and effectively.
Key Features
Accuracy:
Endeavors to ensure accuracy and provides reliable information.
Value Proposition:
Aims to help users get the best value from their vehicle by enabling knowledgeable maintenance and repairs.
Cost Savings:
Facilitates DIY maintenance and repairs, potentially saving on shop labor and overhead costs.
Safety Emphasis:
Emphasizes the importance of using safety equipment and observing safety precautions, including the use of a torque wrench.
Special Tools:
Identifies and illustrates recommended or required special tools by Polaris part number.
Information Notation:
Utilizes specific wording and symbols (WARNING, CAUTION, NOTE) to highlight critical information.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive repair and overhaul of the Polaris 850 XP Touring Sportsman 2012-2013 models.
Page Count
Page Count:
Not specified in product information
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Includes detailed repair and overhaul procedures for the engine.
Fuel System:
Covers fuel delivery, injection, and related components.
Ignition System:
Provides information on ignition timing, spark plugs, and electronic ignition components.
Lubrication System:
Details oil pump, lubrication passages, and oil change procedures.
Exhaust System:
Includes procedures for exhaust manifold, muffler, and emissions control.
Electrical System:
Covers wiring diagrams, battery, charging system, starter, lighting, and accessories.
Transmission System:
Includes disassembly and assembly procedures for the transmission.
Drivetrain System:
Covers shaft drive, differential, and axle assemblies.
Suspension System:
Details front and rear suspension components, shocks, and bushings.
Braking System:
Covers hydraulic brake system, calipers, rotors, and fluid maintenance.
Steering System:
Includes procedures for steering rack, tie rods, and power steering components.
Body And Chassis:
Covers frame, body panels, seats, and trim.
Procedures Included
Routine Maintenance:
Provides instructions for routine maintenance and servicing.
Troubleshooting:
Offers diagnostic and repair procedures for common issues.
Tune Ups:
Includes procedures for engine tune-ups.
Removal Installation:
Covers removal and installation of major components and assemblies.
Disassembly Assembly:
Details disassembly and assembly of components and systems.
Component Repair:
Provides instructions for repairing individual components, including proprietary ones.
Technical Adjustments:
Covers adjustments to various systems as required.
Technical Depth
Depth Of Coverage:
Covers everything from routine maintenance to extensive engine and transmission overhaul.
Target Audience:
Primarily for mechanical technicians familiar with BRP products and general automotive practices, but also beneficial for informed owners.
Proprietary Components:
Includes instructions for proprietary components, referencing manufacturers' guidance where applicable.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Delivery Method
Delivery:
Fast and Free Electronic Delivery via Email
⚙️ Engine Specifications
Primary Engine
Engine Type:
850cc, ProStar Twin EFI (Electronic Fuel Injection)
Performance
Horsepower:
Approximately 70 HP (Note: Specific figures can vary slightly by year and exact configuration, manual will confirm.)
Torque:
Approximately 57 ft-lbs (Note: Specific figures can vary slightly by year and exact configuration, manual will confirm.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
Unleaded gasoline, 87 octane minimum (Manual will specify exact requirements and any additives)
Cooling System
Cooling Type:
Liquid-cooled
Lubrication System
Oil Type:
Polaris Synthetic 0W-40 or equivalent (Manual will specify exact type and API rating)
Oil Capacity:
Approximately 2.0 US quarts (Manual will specify exact capacity with filter change)
🔧 Transmission
Standard
Transmission Type:
Automatic (PVT - Polaris Variable Transmission)
Drive System:
Shaft Drive with On-Demand All-Wheel Drive (AWD) and 2WD
Features
Gear Selection:
High, Low, Neutral, Reverse, Park
Clutch Type:
Primary and Secondary (Drive and Driven Clutches)
Fluid Specifications
Transmission Fluid:
Polaris AGL Premium Synthetic Gearcase Lubricant or equivalent (Manual will specify exact type and API rating)
Fluid Capacities
Gearcase Capacity:
Approximately 0.5 US quarts (Manual will specify exact capacity)
📐 Dimensions
Exterior
Overall Length:
Approximately 83 in. (210.8 cm) (Manual will provide exact figure)
Overall Width:
Approximately 46 in. (116.8 cm) (Manual will provide exact figure)
Overall Height:
Approximately 50 in. (127 cm) (Manual will provide exact figure)
Weights
Dry Weight:
Approximately 708 lbs (321 kg) (Manual will provide exact figure)
Ground Clearance:
Approximately 11.5 in. (29.2 cm) (Manual will provide exact figure)
Cargo
Front Rack Capacity:
100 lbs (45 kg) (Manual will confirm)
Rear Rack Capacity:
200 lbs (90 kg) (Manual will confirm)
Towing
Towing Capacity:
1500 lbs (680 kg) (Manual will confirm)
Wheels Tires
Front Tire Size:
26 x 8-14 (Manual will confirm exact specifications)
Rear Tire Size:
26 x 10-14 (Manual will confirm exact specifications)
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Drive Modes:
On-Demand AWD enhances traction and control.
Passive Features
Seatbelts:
Not standard on this model; requires aftermarket modification or specific use case. Manual emphasizes rider safety and gear.
Warnings
Manual Warnings:
Manual includes explicit WARNING, CAUTION, and NOTE notations for critical safety and procedural information.
💡 Technology Features
Infotainment
Display Panel:
Digital instrument cluster with speedometer, tachometer, odometer, trip meter, fuel gauge, and gear indicator.
Driver Assistance
AWD System:
Polaris's signature On-Demand All-Wheel Drive (AWD) system automatically engages the front wheels when rear wheel slip is detected.
Connectivity
Accessories:
Pre-wired for accessory installation (lights, winches, etc.) with dedicated power outlets. Manual details electrical system connections.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 100 hours or 12 months (Manual will provide precise schedule)
Air Filter Maintenance:
Check and clean every 50 hours, replace as needed (Manual will provide precise schedule)
Spark Plug Replacement:
Recommended every 100 hours or annually (Manual will specify exact plug type and gap)
Drive Belt Inspection:
Inspect regularly for wear and damage, replace per manual recommendations (typically every 2 years or 1000 hours).
Fluid Specifications
Brake Fluid Type:
DOT 4 brake fluid (Manual will specify exact type and DOT rating)
Coolant Type:
Ethylene glycol-based antifreeze (Manual will specify type and mixture ratio)
Known Issues
Common Wear Items:
Drive belt, bushings, ball joints, tie rod ends, and suspension components are common wear items on ATVs of this era. Manual provides inspection procedures.
Maintenance Importance:
Regular maintenance as outlined in the manual is crucial for longevity and performance, particularly for the PVT system and engine lubrication.
📚 Vehicle History
Brand Heritage
Brand Focus:
Polaris is a well-established manufacturer of powersports vehicles, known for innovation in ATVs and snowmobiles.
Model Evolution
Sportsman Lineage:
The Sportsman line represents Polaris's core utility and recreational ATV offering, evolving with larger engines and enhanced features.
Production
Manufacturing Region:
Polaris vehicles are typically manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Polaris Sportsman models are consistently well-regarded in the ATV market for their power, handling, and versatility.
Certifications
Emission Standards:
Meets relevant EPA and CARB emission standards for the model year (manual may reference specific standards).
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