Polaris 850 XP Touring Sportsman 2012 2013 Service Manual
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🏷️ Basic Information Identification Make: Polaris Model: Sportsman 850 XP Touring Year: 2012, 2013 Vehicle Type: All-Terrain Vehicle (ATV) Codes Oem Manual Code: Not specified in product information 👋 Introduction Market Position Positioning: A comprehensive resource designed to empower technicians and owners to maintain and repair the Polaris 850 XP Touring Sportsman 2012-2013 efficiently and effectively. Key Features Accuracy: Endeavors to ensure accuracy and provides reliable information. Value Proposition: Aims to help users get the best value from their vehicle by enabling knowledgeable maintenance and repairs. Cost Savings: Facilitates DIY maintenance and repairs, potentially saving on shop labor and overhead costs. Safety Emphasis: Emphasizes the importance of using safety equipment and observing safety precautions, including the use of a torque wrench. Special Tools: Identifies and illustrates recommended or required special tools by Polaris part number. Information Notation: Utilizes specific wording and symbols (WARNING, CAUTION, NOTE) to highlight critical information. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and overhaul of the Polaris 850 XP Touring Sportsman 2012-2013 models. Page Count Page Count: Not specified in product information Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Includes detailed repair and overhaul procedures for the engine. Fuel System: Covers fuel delivery, injection, and related components. Ignition System: Provides information on ignition timing, spark plugs, and electronic ignition components. Lubrication System: Details oil pump, lubrication passages, and oil change procedures. Exhaust System: Includes procedures for exhaust manifold, muffler, and emissions control. Electrical System: Covers wiring diagrams, battery, charging system, starter, lighting, and accessories. Transmission System: Includes disassembly and assembly procedures for the transmission. Drivetrain System: Covers shaft drive, differential, and axle assemblies. Suspension System: Details front and rear suspension components, shocks, and bushings. Braking System: Covers hydraulic brake system, calipers, rotors, and fluid maintenance. Steering System: Includes procedures for steering rack, tie rods, and power steering components. Body And Chassis: Covers frame, body panels, seats, and trim. Procedures Included Routine Maintenance: Provides instructions for routine maintenance and servicing. Troubleshooting: Offers diagnostic and repair procedures for common issues. Tune Ups: Includes procedures for engine tune-ups. Removal Installation: Covers removal and installation of major components and assemblies. Disassembly Assembly: Details disassembly and assembly of components and systems. Component Repair: Provides instructions for repairing individual components, including proprietary ones. Technical Adjustments: Covers adjustments to various systems as required. Technical Depth Depth Of Coverage: Covers everything from routine maintenance to extensive engine and transmission overhaul. Target Audience: Primarily for mechanical technicians familiar with BRP products and general automotive practices, but also beneficial for informed owners. Proprietary Components: Includes instructions for proprietary components, referencing manufacturers' guidance where applicable. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Delivery Method Delivery: Fast and Free Electronic Delivery via Email ⚙️ Engine Specifications Primary Engine Engine Type: 850cc, ProStar Twin EFI (Electronic Fuel Injection) Performance Horsepower: Approximately 70 HP (Note: Specific figures can vary slightly by year and exact configuration, manual will confirm.) Torque: Approximately 57 ft-lbs (Note: Specific figures can vary slightly by year and exact configuration, manual will confirm.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: Unleaded gasoline, 87 octane minimum (Manual will specify exact requirements and any additives) Cooling System Cooling Type: Liquid-cooled Lubrication System Oil Type: Polaris Synthetic 0W-40 or equivalent (Manual will specify exact type and API rating) Oil Capacity: Approximately 2.0 US quarts (Manual will specify exact capacity with filter change) 🔧 Transmission Standard Transmission Type: Automatic (PVT - Polaris Variable Transmission) Drive System: Shaft Drive with On-Demand All-Wheel Drive (AWD) and 2WD Features Gear Selection: High, Low, Neutral, Reverse, Park Clutch Type: Primary and Secondary (Drive and Driven Clutches) Fluid Specifications Transmission Fluid: Polaris AGL Premium Synthetic Gearcase Lubricant or equivalent (Manual will specify exact type and API rating) Fluid Capacities Gearcase Capacity: Approximately 0.5 US quarts (Manual will specify exact capacity) 📐 Dimensions Exterior Overall Length: Approximately 83 in. (210.8 cm) (Manual will provide exact figure) Overall Width: Approximately 46 in. (116.8 cm) (Manual will provide exact figure) Overall Height: Approximately 50 in. (127 cm) (Manual will provide exact figure) Weights Dry Weight: Approximately 708 lbs (321 kg) (Manual will provide exact figure) Ground Clearance: Approximately 11.5 in. (29.2 cm) (Manual will provide exact figure) Cargo Front Rack Capacity: 100 lbs (45 kg) (Manual will confirm) Rear Rack Capacity: 200 lbs (90 kg) (Manual will confirm) Towing Towing Capacity: 1500 lbs (680 kg) (Manual will confirm) Wheels Tires Front Tire Size: 26 x 8-14 (Manual will confirm exact specifications) Rear Tire Size: 26 x 10-14 (Manual will confirm exact specifications) 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes front and rear. Drive Modes: On-Demand AWD enhances traction...
A comprehensive resource designed to empower technicians and owners to maintain and repair the Polaris 850 XP Touring Sportsman 2012-2013 efficiently and effectively.
Key Features
Accuracy:
Endeavors to ensure accuracy and provides reliable information.
Value Proposition:
Aims to help users get the best value from their vehicle by enabling knowledgeable maintenance and repairs.
Cost Savings:
Facilitates DIY maintenance and repairs, potentially saving on shop labor and overhead costs.
Safety Emphasis:
Emphasizes the importance of using safety equipment and observing safety precautions, including the use of a torque wrench.
Special Tools:
Identifies and illustrates recommended or required special tools by Polaris part number.
Information Notation:
Utilizes specific wording and symbols (WARNING, CAUTION, NOTE) to highlight critical information.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive repair and overhaul of the Polaris 850 XP Touring Sportsman 2012-2013 models.
Page Count
Page Count:
Not specified in product information
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Includes detailed repair and overhaul procedures for the engine.
Fuel System:
Covers fuel delivery, injection, and related components.
Ignition System:
Provides information on ignition timing, spark plugs, and electronic ignition components.
Lubrication System:
Details oil pump, lubrication passages, and oil change procedures.
Exhaust System:
Includes procedures for exhaust manifold, muffler, and emissions control.
Electrical System:
Covers wiring diagrams, battery, charging system, starter, lighting, and accessories.
Transmission System:
Includes disassembly and assembly procedures for the transmission.
Drivetrain System:
Covers shaft drive, differential, and axle assemblies.
Suspension System:
Details front and rear suspension components, shocks, and bushings.
Braking System:
Covers hydraulic brake system, calipers, rotors, and fluid maintenance.
Steering System:
Includes procedures for steering rack, tie rods, and power steering components.
Body And Chassis:
Covers frame, body panels, seats, and trim.
Procedures Included
Routine Maintenance:
Provides instructions for routine maintenance and servicing.
Troubleshooting:
Offers diagnostic and repair procedures for common issues.
Tune Ups:
Includes procedures for engine tune-ups.
Removal Installation:
Covers removal and installation of major components and assemblies.
Disassembly Assembly:
Details disassembly and assembly of components and systems.
Component Repair:
Provides instructions for repairing individual components, including proprietary ones.
Technical Adjustments:
Covers adjustments to various systems as required.
Technical Depth
Depth Of Coverage:
Covers everything from routine maintenance to extensive engine and transmission overhaul.
Target Audience:
Primarily for mechanical technicians familiar with BRP products and general automotive practices, but also beneficial for informed owners.
Proprietary Components:
Includes instructions for proprietary components, referencing manufacturers' guidance where applicable.
Approximately 70 HP (Note: Specific figures can vary slightly by year and exact configuration, manual will confirm.)
Torque:
Approximately 57 ft-lbs (Note: Specific figures can vary slightly by year and exact configuration, manual will confirm.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
Unleaded gasoline, 87 octane minimum (Manual will specify exact requirements and any additives)
Cooling System
Cooling Type:
Liquid-cooled
Lubrication System
Oil Type:
Polaris Synthetic 0W-40 or equivalent (Manual will specify exact type and API rating)
Oil Capacity:
Approximately 2.0 US quarts (Manual will specify exact capacity with filter change)
🔧 Transmission
Standard
Transmission Type:
Automatic (PVT - Polaris Variable Transmission)
Drive System:
Shaft Drive with On-Demand All-Wheel Drive (AWD) and 2WD
Features
Gear Selection:
High, Low, Neutral, Reverse, Park
Clutch Type:
Primary and Secondary (Drive and Driven Clutches)
Fluid Specifications
Transmission Fluid:
Polaris AGL Premium Synthetic Gearcase Lubricant or equivalent (Manual will specify exact type and API rating)
Fluid Capacities
Gearcase Capacity:
Approximately 0.5 US quarts (Manual will specify exact capacity)
📐 Dimensions
Exterior
Overall Length:
Approximately 83 in. (210.8 cm) (Manual will provide exact figure)
Overall Width:
Approximately 46 in. (116.8 cm) (Manual will provide exact figure)
Overall Height:
Approximately 50 in. (127 cm) (Manual will provide exact figure)
Weights
Dry Weight:
Approximately 708 lbs (321 kg) (Manual will provide exact figure)
Ground Clearance:
Approximately 11.5 in. (29.2 cm) (Manual will provide exact figure)
Cargo
Front Rack Capacity:
100 lbs (45 kg) (Manual will confirm)
Rear Rack Capacity:
200 lbs (90 kg) (Manual will confirm)
Towing
Towing Capacity:
1500 lbs (680 kg) (Manual will confirm)
Wheels Tires
Front Tire Size:
26 x 8-14 (Manual will confirm exact specifications)
Rear Tire Size:
26 x 10-14 (Manual will confirm exact specifications)
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Drive Modes:
On-Demand AWD enhances traction and control.
Passive Features
Seatbelts:
Not standard on this model; requires aftermarket modification or specific use case. Manual emphasizes rider safety and gear.
Warnings
Manual Warnings:
Manual includes explicit WARNING, CAUTION, and NOTE notations for critical safety and procedural information.
💡 Technology Features
Infotainment
Display Panel:
Digital instrument cluster with speedometer, tachometer, odometer, trip meter, fuel gauge, and gear indicator.
Driver Assistance
AWD System:
Polaris's signature On-Demand All-Wheel Drive (AWD) system automatically engages the front wheels when rear wheel slip is detected.
Connectivity
Accessories:
Pre-wired for accessory installation (lights, winches, etc.) with dedicated power outlets. Manual details electrical system connections.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 100 hours or 12 months (Manual will provide precise schedule)
Air Filter Maintenance:
Check and clean every 50 hours, replace as needed (Manual will provide precise schedule)
Spark Plug Replacement:
Recommended every 100 hours or annually (Manual will specify exact plug type and gap)
Drive Belt Inspection:
Inspect regularly for wear and damage, replace per manual recommendations (typically every 2 years or 1000 hours).
Fluid Specifications
Brake Fluid Type:
DOT 4 brake fluid (Manual will specify exact type and DOT rating)
Coolant Type:
Ethylene glycol-based antifreeze (Manual will specify type and mixture ratio)
Known Issues
Common Wear Items:
Drive belt, bushings, ball joints, tie rod ends, and suspension components are common wear items on ATVs of this era. Manual provides inspection procedures.
Maintenance Importance:
Regular maintenance as outlined in the manual is crucial for longevity and performance, particularly for the PVT system and engine lubrication.
📚 Vehicle History
Brand Heritage
Brand Focus:
Polaris is a well-established manufacturer of powersports vehicles, known for innovation in ATVs and snowmobiles.
Model Evolution
Sportsman Lineage:
The Sportsman line represents Polaris's core utility and recreational ATV offering, evolving with larger engines and enhanced features.
Production
Manufacturing Region:
Polaris vehicles are typically manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Polaris Sportsman models are consistently well-regarded in the ATV market for their power, handling, and versatility.
Certifications
Emission Standards:
Meets relevant EPA and CARB emission standards for the model year (manual may reference specific standards).