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2010 Polaris Sportsman 550 EPS Touring X2 ATV Repair Manual

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman 550 EPS Touring X2 Year: 2010 Type: All-Terrain Vehicle (ATV) Generation Platform Generation: Polaris Sportsman (9th Generation) Codes Vin Prefix: 4X4 (Varies by specific model variant, consult manual for details) 👋 Introduction Market Position Segment: Premium Utility/Recreational ATV Target Audience: Recreational riders, hunters, farmers, and utility users requiring a comfortable and capable 2-up ATV. Competitive Analysis Competitors 2010: Can-Am Outlander, Yamaha Grizzly, Arctic Cat Thundercat, Honda Foreman Key Features Unique Selling Points: Electronic Power Steering (EPS), 2-Up Seating (Touring), Lock & Ride Cargo System, Independent Rear Suspension (IRS), On-Demand All-Wheel Drive (AWD) 📋 Manual Details Coverage Areas Primary Coverage: 2010 Polaris Sportsman 550 ATVs, 2010 Polaris Sportsman 550 EPS ATVs, 2010 Polaris Sportsman 550 Touring ATVs, 2010 Polaris Sportsman 550 X2 ATVs Parts Catalog Integration: Includes information for looking up parts, implying parts diagrams and identification. Page Count Estimated Page Count: Comprehensive (Specific page count not provided, but typical for full service manuals is 500-1000+ pages) Manual Type Manual Type: Repair Manual / Workshop Manual / Owner's Manual / Parts Catalog Language Language: English Format Delivery Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine removal/installation, lubrication, cooling, fuel system, intake, exhaust, engine specifications, diagnostics Drivetrain Systems: Transmission, drive chain, sprockets, clutch system, differentials, AWD system Chassis Systems: Steering system, suspension (shocks), braking system, frame, bodywork Electrical Systems: Wiring diagrams, ignition system, lighting, starting and charging system, EFI system, EPS (Electronic Power Steering) system Efi System: Engine Control Module (ECM) diagnostics, sensor testing, injector servicing. Procedures Included Maintenance Procedures: Routine maintenance, oil changes, filter replacements, spark plug servicing, brake checks, suspension adjustments Repair Procedures: Engine rebuilds, transmission overhaul, suspension component replacement, steering system repair, electrical component troubleshooting and repair, body panel repair Diagnostic Procedures: Advanced troubleshooting guides, symptom-based diagnostics, common issues and solutions, diagnostic tool usage (if applicable) Troubleshooting Guides: Detailed troubleshooting sections for various systems, including engine performance, electrical faults, and steering issues. Technical Depth Depth Of Information: Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics and EPS system repair. 📊 Manual Specifications File Format File Type: PDF Digital Rights: Lifetime Protection Policy if lost or damaged Print Quality Searchability: Likely searchable text (typical for professionally created PDF manuals) Binding Type Binding Type: Digital Download (no physical binding) Paper Type Paper Type: Digital Download (no physical paper) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke DOHC Twin-Cylinder Displacement: 850cc (Actual displacement for the 550 model is 549cc) Bore X Stroke: 74 mm x 64 mm (for the 549cc engine) Performance Horsepower: Approximately 40 HP (for the 549cc engine, exact figure varies) Torque: Significant low-end torque for pulling and climbing (specific Nm not readily available for this model year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Cooling System Cooling Method: Liquid-Cooled Engine Type Engine Family: ProStar (though the 550 engine predates the full ProStar branding, it shares lineage) 🔧 Transmission Standard Transmission Type: Automatic PVT (Polaris Variable Transmission) with Engine Braking Features Drive Modes: High, Low, Reverse, Neutral, Park Final Drive: Shaft Drive with AWD 📐 Dimensions Exterior Length: 83 in. (210.8 cm) - Varies slightly by specific model (Touring/X2) Width: 46 in. (116.8 cm) Height: 50 in. (127 cm) Weights Dry Weight: Approx. 715 lbs (324 kg) - Varies by model Ground Clearance: 11.5 in. (29.2 cm) Cargo Rack Capacity Front: 100 lbs (45 kg) Rack Capacity Rear: 200 lbs (90 kg) (X2 model has a rear dump box) Towing Towing Capacity: 1500 lbs (680 kg) Fuel Capacity Fuel Tank Capacity: 5.25 gal (19.9 L) 🛡️ Safety Features Ratings Safety Certification: ATV Safety Institute (ASI) recommended practices for operation Active Features Electronic Power Steering: Yes (EPS reduces steering effort, especially at low speeds and on rough terrain) All Wheel Drive: On-Demand AWD with automatic engagement Passive Features Braking System: Hydraulic Disc Brakes (Front and Rear), sealed hydraulic system Lighting: Dual 50W Halogen Front Headlights, 35W Halogen Tail/Brake Light 💡 Technology Features Infotainment Infotainment System: Basic instrument cluster with speedometer, odometer, trip meter, fuel gauge, and indicator lights. No integrated infotainment system. Driver Assistance Electronic Power Steering: Standard on EPS models for enhanced steering comfort and control. Connectivity Connectivity Features: No electronic connectivity features (e.g., Bluetooth, GPS integration) in this model year. 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or annually (whichever comes first) - Consult manual for specific interval and oil type. Air Filter Inspection: Every 25 hours or annually, clean as needed. Replace as needed. Spark Plug Replacement: Refer to manual for specific interval (typically around 100-200 hours). Fluid Specifications Engine Oil Type: Polaris PS-4 5W-50 Full Synthetic (or equivalent API CI-4/SN rated) Engine Oil Capacity: Approx. 2.1 US quarts (2.0 Liters) with filter change - Consult manual for exact capacity. Gearcase Oil Type:...
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2010 Polaris Sportsman 550 EPS Touring X2 ATV Repair Manual
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 550 EPS Touring X2
Year:
2010
Type:
All-Terrain Vehicle (ATV)
Generation
Platform Generation:
Polaris Sportsman (9th Generation)
Codes
Vin Prefix:
4X4 (Varies by specific model variant, consult manual for details)
👋 Introduction
Market Position
Segment:
Premium Utility/Recreational ATV
Target Audience:
Recreational riders, hunters, farmers, and utility users requiring a comfortable and capable 2-up ATV.
Competitive Analysis
Competitors 2010:
Can-Am Outlander, Yamaha Grizzly, Arctic Cat Thundercat, Honda Foreman
Key Features
Unique Selling Points:
Electronic Power Steering (EPS), 2-Up Seating (Touring), Lock & Ride Cargo System, Independent Rear Suspension (IRS), On-Demand All-Wheel Drive (AWD)
📋 Manual Details
Coverage Areas
Primary Coverage:
2010 Polaris Sportsman 550 ATVs, 2010 Polaris Sportsman 550 EPS ATVs, 2010 Polaris Sportsman 550 Touring ATVs, 2010 Polaris Sportsman 550 X2 ATVs
Parts Catalog Integration:
Includes information for looking up parts, implying parts diagrams and identification.
Page Count
Estimated Page Count:
Comprehensive (Specific page count not provided, but typical for full service manuals is 500-1000+ pages)
Manual Type
Manual Type:
Repair Manual / Workshop Manual / Owner's Manual / Parts Catalog
Language
Language:
English
Format
Delivery Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine removal/installation, lubrication, cooling, fuel system, intake, exhaust, engine specifications, diagnostics
Drivetrain Systems:
Transmission, drive chain, sprockets, clutch system, differentials, AWD system
Chassis Systems:
Steering system, suspension (shocks), braking system, frame, bodywork
Electrical Systems:
Wiring diagrams, ignition system, lighting, starting and charging system, EFI system, EPS (Electronic Power Steering) system
Efi System:
Engine Control Module (ECM) diagnostics, sensor testing, injector servicing.
Procedures Included
Maintenance Procedures:
Routine maintenance, oil changes, filter replacements, spark plug servicing, brake checks, suspension adjustments
Repair Procedures:
Engine rebuilds, transmission overhaul, suspension component replacement, steering system repair, electrical component troubleshooting and repair, body panel repair
Diagnostic Procedures:
Advanced troubleshooting guides, symptom-based diagnostics, common issues and solutions, diagnostic tool usage (if applicable)
Troubleshooting Guides:
Detailed troubleshooting sections for various systems, including engine performance, electrical faults, and steering issues.
Technical Depth
Depth Of Information:
Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics and EPS system repair.
📊 Manual Specifications
File Format
File Type:
PDF
Digital Rights:
Lifetime Protection Policy if lost or damaged
Print Quality
Searchability:
Likely searchable text (typical for professionally created PDF manuals)
Binding Type
Binding Type:
Digital Download (no physical binding)
Paper Type
Paper Type:
Digital Download (no physical paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-Stroke DOHC Twin-Cylinder
Displacement:
850cc (Actual displacement for the 550 model is 549cc)
Bore X Stroke:
74 mm x 64 mm (for the 549cc engine)
Performance
Horsepower:
Approximately 40 HP (for the 549cc engine, exact figure varies)
Torque:
Significant low-end torque for pulling and climbing (specific Nm not readily available for this model year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Cooling System
Cooling Method:
Liquid-Cooled
Engine Type
Engine Family:
ProStar (though the 550 engine predates the full ProStar branding, it shares lineage)
🔧 Transmission
Standard
Transmission Type:
Automatic PVT (Polaris Variable Transmission) with Engine Braking
Features
Drive Modes:
High, Low, Reverse, Neutral, Park
Final Drive:
Shaft Drive with AWD
📐 Dimensions
Exterior
Length:
83 in. (210.8 cm) - Varies slightly by specific model (Touring/X2)
Width:
46 in. (116.8 cm)
Height:
50 in. (127 cm)
Weights
Dry Weight:
Approx. 715 lbs (324 kg) - Varies by model
Ground Clearance:
11.5 in. (29.2 cm)
Cargo
Rack Capacity Front:
100 lbs (45 kg)
Rack Capacity Rear:
200 lbs (90 kg) (X2 model has a rear dump box)
Towing
Towing Capacity:
1500 lbs (680 kg)
Fuel Capacity
Fuel Tank Capacity:
5.25 gal (19.9 L)
🛡️ Safety Features
Ratings
Safety Certification:
ATV Safety Institute (ASI) recommended practices for operation
Active Features
Electronic Power Steering:
Yes (EPS reduces steering effort, especially at low speeds and on rough terrain)
All Wheel Drive:
On-Demand AWD with automatic engagement
Passive Features
Braking System:
Hydraulic Disc Brakes (Front and Rear), sealed hydraulic system
Lighting:
Dual 50W Halogen Front Headlights, 35W Halogen Tail/Brake Light
💡 Technology Features
Infotainment
Infotainment System:
Basic instrument cluster with speedometer, odometer, trip meter, fuel gauge, and indicator lights. No integrated infotainment system.
Driver Assistance
Electronic Power Steering:
Standard on EPS models for enhanced steering comfort and control.
Connectivity
Connectivity Features:
No electronic connectivity features (e.g., Bluetooth, GPS integration) in this model year.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually (whichever comes first) - Consult manual for specific interval and oil type.
Air Filter Inspection:
Every 25 hours or annually, clean as needed. Replace as needed.
Spark Plug Replacement:
Refer to manual for specific interval (typically around 100-200 hours).
Fluid Specifications
Engine Oil Type:
Polaris PS-4 5W-50 Full Synthetic (or equivalent API CI-4/SN rated)
Engine Oil Capacity:
Approx. 2.1 US quarts (2.0 Liters) with filter change - Consult manual for exact capacity.
Gearcase Oil Type:
Polaris Demand Drive Fluid (front differential) and Polaris Synthetic Gear Oil 75W-140 (rear differential) - Consult manual for specific grades.
Known Issues
Common Wear Items:
Drive belts, suspension bushings, wheel bearings, brake pads.
Potential Failures Or Quirks:
EFI system sensor failures, EPS unit issues (though generally reliable), occasional transmission belt slippage under extreme load if not maintained.
📚 Vehicle History
Brand Heritage
Polarissportsman Heritage:
Polaris has a long history in powersports, with the Sportsman line being a cornerstone of their ATV offerings, known for durability and capability.
Model Evolution
Sportsman 550 Development:
The 550 platform evolved from previous Polaris engines, incorporating fuel injection and the popular EPS system for improved rider comfort and control.
Production
Manufacturing Location:
Spirit Lake, Iowa, USA
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Polaris Sportsman models have consistently received positive reviews and awards from powersports publications for their performance, comfort, and utility.
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