The 2009 Sportsman 800 X2 is a versatile All-Terrain Vehicle (ATV) engineered for both utility and recreational purposes. This model is distinguished by its innovative X2 feature, allowing it to transform from a single-rider ATV with a substantial cargo bed to a comfortable two-rider touring machine. Powered by a 760cc liquid-cooled, 4-stroke DOHC twin-cylinder engine with Electronic Fuel Injection (EFI), it delivers approximately 53 horsepower and is equipped with a Variable Transmission (PVT) offering high, low, neutral, reverse, and park gearing. Its robust construction and on-demand All-Wheel Drive (AWD) system are designed for challenging off-road conditions, complemented by a 1500 lb towing capacity and 11.25 inches of ground clearance. This comprehensive shop manual provides detailed information for the maintenance, repair, and troubleshooting of the 2009 Sportsman 800 EFI, 2009 Sportsman 800 Touring, and 2009 Sportsman 800 X2 EFI. It covers all major systems, including the engine, fuel system, transmission and drivetrain, electrical system, suspension, steering, brakes, and bodywork. The manual includes step-by-step instructions for routine maintenance tasks such as oil changes and belt inspections, as well as in-depth procedures for engine rebuilds, electrical diagnostics, and component overhauls. This resource is essential for owners and technicians to ensure the optimal performance, longevity, and safe operation of their Sportsman ATV. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 800 X2 Year: 2009 Vehicle Type: All-Terrain Vehicle (ATV) Codes Engine Code: EFI (Electronic Fuel Injection) 👋 Introduction Market Position Positioning: The 2009 Polaris Sportsman 800 X2 was positioned as a versatile utility and recreational ATV, known for its power, comfort, and the innovative X2's passenger conversion capability. Competitive Analysis Competitors: Competed with other 800cc class ATVs from manufacturers like Can-Am (Outlander), Yamaha (Grizzly), and Arctic Cat (Prowler). Key Features X2 Feature: The X2 variant's signature feature is its ability to convert from a single-rider utility ATV with a large cargo bed to a two-rider touring ATV with a comfortable passenger seat and backrest. 📋 Manual Details Coverage Areas Covered Models: 2009 Polaris Sportsman 800 EFI, 2009 Polaris Sportsman 800 Touring, 2009 Polaris Sportsman 800 X2 EFI Page Count Estimated Page Count: Refer to publisher for exact count, typically 500+ pages for comprehensive service manuals. Manual Type Type: OEM Shop/Service/Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Engine removal, installation, overhaul, cylinder head, valve train, pistons, crankshaft, lubrication, cooling system. Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel lines, fuel filter, fuel tank maintenance. Transmission Drivetrain: PVT (Polaris Variable Transmission) service, drive clutch, driven clutch, belt replacement, drive shafts, differentials, gearcases, U-joints. Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, ignition system, lighting, switches, ECU, sensors. Suspension Steering: Front and rear suspension systems, shocks, springs, control arms, wheel bearings, steering system, tie rods, rack and pinion. Brakes: Brake system service, master cylinder, calipers, brake pads, brake lines, bleeding procedure, parking brake. Bodywork Chassis: Body panel removal and installation, frame inspection, seat, racks, fenders, bumpers. Exhaust Intake: Exhaust system maintenance, mufflers, heat shields, intake system inspection, air filter. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication points, valve adjustments, spark plug service, brake checks, belt inspection, tire pressure. Troubleshooting: Diagnostic procedures for common and advanced issues, symptom-based troubleshooting guides, error code interpretation. Repair Rebuild: Detailed step-by-step repair instructions for all major components, including engine rebuild, transmission overhaul, and suspension replacement. Installation: Procedures for installing new or replacement parts, including engine, transmission, suspension components, and accessories. Technical Depth Depth: Comprehensive (OEM factory level), covering basic maintenance to complete engine and transmission rebuilds, and advanced electrical diagnostics. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Printable: Yes, designed for printing specific pages or the entire manual. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke DOHC Twin Cylinder Displacement: 760cc (approx.) Cooling System: Liquid-Cooled Performance Horsepower: Approx. 53 hp (specifications may vary slightly by region and final calibration) Torque: Refer to manual for specific torque figures. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: Unleaded gasoline, 87 octane or higher. 🔧 Transmission Standard Type: Polaris Variable Transmission (PVT) with Engine Braking Gearing: High, Low, Neutral, Reverse, Park Features Drive System: On-Demand, True All-Wheel Drive (AWD) with VersaTrac (on some models) or 2WD/AWD selector. Final Drive: Sealed Shaft Drive 📐 Dimensions Exterior Length: 84.7 inches (2151 mm) Width: 46 inches (1168 mm) Height: 47 inches (1194 mm) Cargo Cargo Bed Capacity: 200 lbs (90.7 kg) Weights Dry Weight: 669 lbs (303.4 kg) Towing Capacity: 1500 lbs (680.4 kg) Gvw: 1330 lbs (603.3 kg) Ground Clearance: 11.25 inches (286 mm) 🛡️ Safety Features Ratings Rollover Protection: Standard ATV safety features including handlebars, footwells, and operator position awareness. Active Features Braking System: Hydraulic disc...