The 2012 Sportsman Touring 500 H.O. is a robust All-Terrain Vehicle (ATV) engineered for versatility and comfort during extended rides. Building on a reputation for innovation and ruggedness, this model offers a 4-stroke, liquid-cooled 499cc engine, delivering approximately 38 horsepower. Its design emphasizes rider control and capability, featuring a selectable On-Demand All-Wheel Drive system, hydraulic disc brakes, and ample cargo capacity on both front and rear racks. The Sportsman line is known for its comfortable seating and extended wheelbase, making the Touring variant ideal for those seeking a capable and dependable machine for various terrains and longer excursions. This comprehensive factory service repair manual provides in-depth guidance for the maintenance and repair of your 2012 Sportsman Touring 500 H.O. It covers all essential systems, including the engine, fuel system, transmission, chassis, brakes, and electrical components, offering detailed procedures for routine maintenance, engine overhauls, and system diagnostics. With factory-level technical information, detailed illustrations, diagrams, and troubleshooting guides, this manual is an invaluable resource for owners and technicians alike. It empowers users to perform necessary service, ensuring the longevity and optimal performance of their ATV. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 500 H.O. Year: 2012 Vehicle Type: All-Terrain Vehicle (ATV) Codes Product Name: Polaris ATV Sportsman Touring 500 H.O. 2012 Factory Service Repair Manual Download Pdf 👋 Introduction Market Position Target Audience: Polaris Sportsman Touring 500 H.O. owners, independent repair shops, powersports enthusiasts Competitive Analysis Value Proposition: Provides dealership-level repair information at a fraction of the cost, enabling DIY maintenance and repairs. Key Features Dealer Equivalency: Equivalent to the service manuals used by authorized Polaris dealerships. Accessibility: Instant download provides immediate access to critical repair data. Content Richness: Features numerous pictures, diagrams, and step-by-step instructions for clarity. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for the 2012 Polaris Sportsman Touring 500 H.O. Page Count Estimated Page Count: Extensive (specific number not provided, typical for factory service manuals) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format File Format: PDF Download Method: Instant Download via Link Compatibility Operating Systems: Windows/Mac Requirements Software Requirements: Adobe PDF Reader Printability Printable: Yes (all pages) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Transmission Chassis: Suspension, Steering, Brakes, Drivetrain Body: Body Panels, Plastics, Seat, Racks Electrical: Wiring Schematics, Lighting, Ignition, Charging System, Starting System Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Chain Adjustments, Tire Pressure Checks, Lubrication Engine Overhaul: Top-end Rebuild, Bottom-end Rebuild, Valve Adjustment, Piston/Cylinder Service Fuel System Service: Carburetor Cleaning/Rebuilding, Fuel Pump Testing, Fuel Line Maintenance Suspension Repair: Shock Absorber Replacement, Bushing Replacement, Spring Servicing Brake System Service: Brake Pad Replacement, Caliper Service, Bleeding Procedures Electrical Diagnostics: Troubleshooting Wiring Faults, Component Testing, Battery Service Troubleshooting: Systematic diagnostic guides for common and uncommon issues Technical Depth Depth Of Information: Factory-level, suitable for dealership technicians and experienced DIY mechanics Diagnostic Tools: Information to support the use of specialized diagnostic tools and procedures Illustrations: Detailed diagrams and photographs for component identification and repair steps Schematics: Comprehensive wiring schematics and system diagrams 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Resolution: High-resolution for clear viewing and printing Searchability: Likely text-searchable PDF for easy information retrieval Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke Single Cylinder Engine Displacement: 499cc (often referred to as 500cc class) Aspiration: Naturally Aspirated Cooling System: Liquid-Cooled Performance Horsepower: Approx. 38 HP (varies slightly by specific tuning) Torque: Not explicitly specified in product info, but generally robust for its class. Fuel System Fuel Delivery: Carburetor (likely Mikuni or Keihin specific model) Fuel Type: Unleaded Gasoline Engine Components Spark Plug Type: Specific type to be detailed in manual (e.g., NGK CR7E or similar) Oil Type: Specific viscosity and API rating to be detailed in manual (e.g., SAE 5W-50 API SG or similar) Oil Capacity: Specific capacity to be detailed in manual (typically around 1.5-2 liters including filter) 🔧 Transmission Standard Transmission Type: Automatic (PVT - Polaris Variable Transmission) Drive System: Shaft Drive, AWD/2WD selectable Features Gear Selection: High, Low, Neutral, Reverse, Park Transmission Fluid Fluid Type: Specific Polaris branded or compatible CVT fluid to be detailed in manual. Fluid Capacity: Specific capacity for the PVT system to be detailed in manual. 📐 Dimensions Exterior Length: Approx. 85 in / 215.9 cm (typical for this model class) Width: Approx. 48 in / 121.9 cm (typical for this model class) Height: Approx. 50 in / 127 cm (typical for this model class) Weights Dry Weight: Approx. 705 lbs / 319.8 kg (typical for this model class) Ground Clearance: Approx. 11 in / 27.9 cm (typical for this model class) Cargo Front Rack Capacity: 200 lbs / 90.7 kg (typical for this model class) Rear Rack Capacity: 400 lbs...