POLARIS SPORTSMAN TOURING 500 H.O. ATV Full Service & Repair Manual 2012-2013
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🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 500 H.O. Vehicle Type: All-Terrain Vehicle (ATV) Body Style: Touring Generation Model Years Covered: 2012, 2013 Codes Vin Position Engine: Not Applicable to ATVs in the same way as cars Product Sku: Provided as part of sales listing (not in description) 👋 Introduction Market Position Positioning: The Polaris Sportsman Touring 500 H.O. is positioned as a capable and comfortable multi-purpose ATV for recreational riding, utility tasks, and light trailering. Competitive Analysis Competitors: Competes with similar offerings from Can-Am (Outlander), Yamaha (Grizzly), Arctic Cat (Prowler), and Honda (FourTrax Foreman/Rubicon). Key Features Touring Design: Emphasis on rider comfort, storage, and capability for longer excursions, often including features like a passenger seat and upgraded suspension. Manual Value: This manual provides the essential technical data and procedures required for owners and technicians to maintain, diagnose, and repair the specific model years, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Primary Coverage: Complete Factory Service, Repair, and Workshop Procedures Secondary Coverage: Servicing, Diagnostics, Troubleshooting, Component Replacement, Assembly/Disassembly Page Count Estimated Page Count: Comprehensive, exceeding 500 pages (typical for full service manuals) Manual Type Manual Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: PDF Download Download Access: Instant download, no expiry dates 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, diagnostics, and component overhauls Fuel System: Fuel pump, injectors, fuel lines, fuel tank, carburetor/EFI system diagnostics and repair Cooling System: Radiator, fan, water pump, thermostat, coolant flow, and leak detection Ignition System: CDI unit, ignition coil, spark plugs, wiring, timing Transmission: CVT system, drive clutch, driven clutch, belt inspection/replacement, gearcase service Drivetrain: Front and rear differentials, driveshafts, universal joints, wheel hubs Suspension: Front and rear A-arms, shocks, springs, bushings, wheel bearings, adjustment procedures Brakes: Hydraulic brake system, calipers, master cylinders, brake lines, pads, rotors, bleeding procedures Steering: Handlebar assembly, steering shaft, tie rods, steering linkage, geometry Electrical System: Battery, charging system (stator, regulator/rectifier), lighting, starting system, instrumentation, wiring diagrams Frame And Bodywork: Frame inspection, body panel removal/installation, seat, racks, fenders Exhaust System: Muffler, head pipe, heat shields, emissions control components Procedures Included Maintenance: Regular servicing, oil changes, filter replacements, lubrication, pre-ride inspections Troubleshooting: Diagnostic flowcharts, symptom-based problem solving for various systems Repair: Component repair, replacement, and adjustment for all covered systems Overhaul: Detailed procedures for engine, transmission, and differential rebuilds Diagnostics: Electrical system diagnostics, fuel system testing, ignition system analysis Assembly Disassembly: Step-by-step guides for dismantling and reassembling all major components and sub-assemblies Technical Depth Depth: Factory-level detail, covering everything from routine maintenance to complete engine and transmission rebuilds Detail Level: Includes torque specifications, clearances, special tool requirements, and detailed diagnostic procedures 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Searchability: Likely text-searchable PDF for efficient information retrieval Print Quality Print Quality: Designed for digital viewing and printing, typically high-resolution for clarity of diagrams and text Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, SOHC, 4-Valve Engine Displacement: 499cc Engine Cooling: Liquid-Cooled Bore X Stroke: Refer to manual for precise figures (typical for 500cc class) Compression Ratio: Refer to manual for precise figures Performance Horsepower: Approx. 32 HP (actual figures vary by year and specific tune) Torque: Refer to manual for precise figures Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) or Carburetor (depending on specific sub-model/year variance, manual will detail) Fuel Type: Unleaded Gasoline (minimum Octane rating specified in manual) Fuel Tank Capacity: Approx. 4.0 US gal (15.1 L) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive Selection: On-Demand All-Wheel Drive (AWD) / 2WD Features Gear Reduction: High and Low range, Reverse Clutch System: Dual clutches (Drive and Driven) Gearcase Oil: Refer to manual for specific type and capacity (e.g., SAE 80W-90) 📐 Dimensions Exterior Length: Approx. 85.2 in (2164 mm) Width: Approx. 47.6 in (1209 mm) Height: Approx. 50 in (1270 mm) Wheelbase: Approx. 56 in (1422 mm) Weights Dry Weight: Approx. 700 lbs (317.5 kg) Gvw: Refer to manual for Gross Vehicle Weight (GVW) and Gross Axle Weight (GAW) ratings Cargo Front Rack Capacity: Approx. 100 lbs (45.4 kg) Rear Rack Capacity: Approx. 200 lbs (90.7 kg) Towing Capacity: Approx. 1500 lbs (680 kg) Dimensions Ground Clearance: Approx. 11.5 in (292 mm) 🛡️ Safety Features Ratings Atv Safety Standards: Adheres to ANSI/SVIA standard 1-2010 for ATVs. Manual will detail specific safety warnings. Active Features Braking System: Hydraulic disc brakes front and rear, often with a linked braking system controlled by levers. All Wheel Drive: On-Demand AWD for improved traction in challenging terrain. Passive Features Roll Over Protection: None inherently provided (ATVs require safe operating practices). Seat Belt: Not equipped (ATVs are operated standing or seated without seat belts). Hand Guards: Often standard...
Provided as part of sales listing (not in description)
👋 Introduction
Market Position
Positioning:
The Polaris Sportsman Touring 500 H.O. is positioned as a capable and comfortable multi-purpose ATV for recreational riding, utility tasks, and light trailering.
Competitive Analysis
Competitors:
Competes with similar offerings from Can-Am (Outlander), Yamaha (Grizzly), Arctic Cat (Prowler), and Honda (FourTrax Foreman/Rubicon).
Key Features
Touring Design:
Emphasis on rider comfort, storage, and capability for longer excursions, often including features like a passenger seat and upgraded suspension.
Manual Value:
This manual provides the essential technical data and procedures required for owners and technicians to maintain, diagnose, and repair the specific model years, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Factory Service, Repair, and Workshop Procedures