POLARIS SPORTSMAN TOURING 800 EFI Workshop Repair Manual Download All 2009-2010 ModelS COVERED PDF
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🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 800 EFI Model Variants: All 2009-2010 Models Codes Product Code: Not Specified 👋 Introduction Market Position Category: Premium All-Terrain / Utility-ATV Target User: Enthusiasts, outdoor workers, and recreational riders requiring a robust and capable touring ATV. Competitive Analysis Key Competitors: Can-Am Outlander MAX, Arctic Cat Prowler, John Deere Gator (in some utility applications). Differentiation: Polaris's reputation for powerful engines, advanced independent suspension, and rider comfort for extended journeys. Key Features Engine Configuration: Powerful V-Twin engine, known for torque and consistent power delivery. Suspension System: Long-travel, independent suspension designed for comfort and off-road capability. Efi Technology: Electronic Fuel Injection for improved throttle response, fuel efficiency, and cold-weather starting. Touring Ergonomics: Comfortable seating for two, integrated storage, and ergonomic controls for long-distance riding. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive workshop and repair Page Count Estimated Pages: Extensive (specific count not provided, but implied to be thorough for workshop use) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Detailed procedures for engine disassembly, assembly, tuning, and diagnostics. Fuel System: EFI system components, fuel pump, injectors, throttle body, and pressure testing. Ignition System: Spark plugs, coils, ECU control, and diagnostic testing. Drivetrain Transmission: Primary drive, secondary drive, clutch operation, and gearcase servicing. Suspension Steering: Front and rear suspension components, shocks, bushings, steering linkage, and wheel alignment. Braking System: Hydraulic brake system, master cylinders, calipers, rotors, brake lines, and bleeding procedures. Electrical System: Wiring diagrams, battery, charging system, lighting, starter, and accessory circuits. Cooling System: Radiator, fan, coolant, hoses, and thermostat operation. Exhaust System: Muffler, catalytic converter, and exhaust pipe servicing. Bodywork Chassis: Frame, body panels, seat, fenders, and rack components. Diagnostic Troubleshooting: Systematic troubleshooting guides for common and uncommon issues. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, lubrication. Major Repairs: Engine rebuild, transmission overhaul, suspension component replacement, brake caliper rebuild. Tune Up Procedures: EFI system calibration, idle speed adjustment, ignition timing verification. Wiring Diagrams: Detailed schematics for all electrical circuits. Torque Specifications: Essential torque values for critical fasteners across all systems. Diagnostic Troubleshooting Guides: Step-by-step guides to identify and resolve performance issues and faults. Technical Depth Depth Level: Complete workshop level, suitable for professional technicians and advanced DIY mechanics. Diagnostic Capabilities: Covers diagnostic trouble codes (DTCs) and EFI system analysis. Rebuild Procedures: Detailed instructions for complete component rebuilds (engine, transmission, suspension). 📊 Manual Specifications File Format Format: PDF Print Quality Readability: High-resolution, ensuring clear diagrams and text. Searchability: Likely text-searchable, facilitating quick information retrieval. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, SOHC, V-Twin Displacement: 799 cc Bore X Stroke: Not specified in product info, but typical for this engine family. Compression Ratio: Not specified in product info. Performance Horsepower: Approx. 50-55 HP (estimated for model year) Torque: Approx. 45-50 lb-ft (estimated for model year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (91 octane recommended) Ignition Ignition System: CDI with electronic advance 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive Modes: 2WD/4WD (on-demand AWD) Gear Selection: High, Low, Neutral, Reverse, Park Features Engine Braking: Integral engine braking provided by the CVT system. 📐 Dimensions Exterior Length: Approx. 85.5 in (217.2 cm) Width: Approx. 48 in (121.9 cm) Height: Approx. 50 in (127 cm) Weights Dry Weight: Approx. 670 lbs (304 kg) Ground Clearance: Approx. 11.25 in (28.6 cm) Cargo Front Rack Capacity: 100 lbs (45.4 kg) Rear Rack Capacity: 200 lbs (90.7 kg) Towing Capacity: 1500 lbs (680.4 kg) Dimensions Wheelbase: Approx. 56.5 in (143.5 cm) Tire Size Front: 26 x 8-14 Tire Size Rear: 26 x 10-14 🛡️ Safety Features Ratings Crash Test Ratings: N/A (ATVs are not subject to standard automotive crash testing) Active Features Braking System: Hydraulic disc brakes with single-lever front and rear braking, plus foot brake. Parking Brake: Mechanical disc brake on rear drivetrain. Differential Lock: On-demand All-Wheel Drive (AWD) system that engages automatically when needed. Passive Features Operator Protection: ATV design inherently provides a degree of protection, but operator training and protective gear are essential. Lighting: Dual 50W headlights, dual brakelights/taillights. 💡 Technology Features Infotainment Display Panel: Digital instrument cluster with speedometer, odometer, trip meter, fuel gauge, and indicator lights. Driver Assistance AWD System: On-demand All-Wheel Drive (AWD) for enhanced traction in challenging terrain. Engine Management: Electronic control unit (ECU) manages EFI and ignition for optimal performance. Connectivity Accessories: Pre-wired accessory ports for lights, winches, and other common ATV add-ons. 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or 12 months (consult manual for specific conditions). Air Filter Cleaning: Every 50 hours or as needed based on operating conditions (clean and re-oil)....