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POLARIS SPORTSMAN TOURING 800 EFI Workshop Repair Manual Download All 2009-2010 ModelS COVERED PDF

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 800 EFI Model Variants: All 2009-2010 Models Codes Product Code: Not Specified 👋 Introduction Market Position Category: Premium All-Terrain / Utility-ATV Target User: Enthusiasts, outdoor workers, and recreational riders requiring a robust and capable touring ATV. Competitive Analysis Key Competitors: Can-Am Outlander MAX, Arctic Cat Prowler, John Deere Gator (in some utility applications). Differentiation: Polaris's reputation for powerful engines, advanced independent suspension, and rider comfort for extended journeys. Key Features Engine Configuration: Powerful V-Twin engine, known for torque and consistent power delivery. Suspension System: Long-travel, independent suspension designed for comfort and off-road capability. Efi Technology: Electronic Fuel Injection for improved throttle response, fuel efficiency, and cold-weather starting. Touring Ergonomics: Comfortable seating for two, integrated storage, and ergonomic controls for long-distance riding. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive workshop and repair Page Count Estimated Pages: Extensive (specific count not provided, but implied to be thorough for workshop use) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Detailed procedures for engine disassembly, assembly, tuning, and diagnostics. Fuel System: EFI system components, fuel pump, injectors, throttle body, and pressure testing. Ignition System: Spark plugs, coils, ECU control, and diagnostic testing. Drivetrain Transmission: Primary drive, secondary drive, clutch operation, and gearcase servicing. Suspension Steering: Front and rear suspension components, shocks, bushings, steering linkage, and wheel alignment. Braking System: Hydraulic brake system, master cylinders, calipers, rotors, brake lines, and bleeding procedures. Electrical System: Wiring diagrams, battery, charging system, lighting, starter, and accessory circuits. Cooling System: Radiator, fan, coolant, hoses, and thermostat operation. Exhaust System: Muffler, catalytic converter, and exhaust pipe servicing. Bodywork Chassis: Frame, body panels, seat, fenders, and rack components. Diagnostic Troubleshooting: Systematic troubleshooting guides for common and uncommon issues. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, lubrication. Major Repairs: Engine rebuild, transmission overhaul, suspension component replacement, brake caliper rebuild. Tune Up Procedures: EFI system calibration, idle speed adjustment, ignition timing verification. Wiring Diagrams: Detailed schematics for all electrical circuits. Torque Specifications: Essential torque values for critical fasteners across all systems. Diagnostic Troubleshooting Guides: Step-by-step guides to identify and resolve performance issues and faults. Technical Depth Depth Level: Complete workshop level, suitable for professional technicians and advanced DIY mechanics. Diagnostic Capabilities: Covers diagnostic trouble codes (DTCs) and EFI system analysis. Rebuild Procedures: Detailed instructions for complete component rebuilds (engine, transmission, suspension). 📊 Manual Specifications File Format Format: PDF Print Quality Readability: High-resolution, ensuring clear diagrams and text. Searchability: Likely text-searchable, facilitating quick information retrieval. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, SOHC, V-Twin Displacement: 799 cc Bore X Stroke: Not specified in product info, but typical for this engine family. Compression Ratio: Not specified in product info. Performance Horsepower: Approx. 50-55 HP (estimated for model year) Torque: Approx. 45-50 lb-ft (estimated for model year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (91 octane recommended) Ignition Ignition System: CDI with electronic advance 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive Modes: 2WD/4WD (on-demand AWD) Gear Selection: High, Low, Neutral, Reverse, Park Features Engine Braking: Integral engine braking provided by the CVT system. 📐 Dimensions Exterior Length: Approx. 85.5 in (217.2 cm) Width: Approx. 48 in (121.9 cm) Height: Approx. 50 in (127 cm) Weights Dry Weight: Approx. 670 lbs (304 kg) Ground Clearance: Approx. 11.25 in (28.6 cm) Cargo Front Rack Capacity: 100 lbs (45.4 kg) Rear Rack Capacity: 200 lbs (90.7 kg) Towing Capacity: 1500 lbs (680.4 kg) Dimensions Wheelbase: Approx. 56.5 in (143.5 cm) Tire Size Front: 26 x 8-14 Tire Size Rear: 26 x 10-14 🛡️ Safety Features Ratings Crash Test Ratings: N/A (ATVs are not subject to standard automotive crash testing) Active Features Braking System: Hydraulic disc brakes with single-lever front and rear braking, plus foot brake. Parking Brake: Mechanical disc brake on rear drivetrain. Differential Lock: On-demand All-Wheel Drive (AWD) system that engages automatically when needed. Passive Features Operator Protection: ATV design inherently provides a degree of protection, but operator training and protective gear are essential. Lighting: Dual 50W headlights, dual brakelights/taillights. 💡 Technology Features Infotainment Display Panel: Digital instrument cluster with speedometer, odometer, trip meter, fuel gauge, and indicator lights. Driver Assistance AWD System: On-demand All-Wheel Drive (AWD) for enhanced traction in challenging terrain. Engine Management: Electronic control unit (ECU) manages EFI and ignition for optimal performance. Connectivity Accessories: Pre-wired accessory ports for lights, winches, and other common ATV add-ons. 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or 12 months (consult manual for specific conditions). Air Filter Cleaning: Every 50 hours or as needed based on operating conditions (clean and re-oil)....
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POLARIS SPORTSMAN TOURING 800 EFI Workshop Repair Manual Download All 2009-2010 ModelS COVERED PDFPOLARIS SPORTSMAN TOURING 800 EFI Workshop Repair Manual Download All 2009-2010 ModelS COVERED PDFPOLARIS SPORTSMAN TOURING 800 EFI Workshop Repair Manual Download All 2009-2010 ModelS COVERED PDFPOLARIS SPORTSMAN TOURING 800 EFI Workshop Repair Manual Download All 2009-2010 ModelS COVERED PDF
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman Touring 800 EFI
Model Variants:
All 2009-2010 Models
Codes
Product Code:
Not Specified
👋 Introduction
Market Position
Category:
Premium All-Terrain / Utility-ATV
Target User:
Enthusiasts, outdoor workers, and recreational riders requiring a robust and capable touring ATV.
Competitive Analysis
Key Competitors:
Can-Am Outlander MAX, Arctic Cat Prowler, John Deere Gator (in some utility applications).
Differentiation:
Polaris's reputation for powerful engines, advanced independent suspension, and rider comfort for extended journeys.
Key Features
Engine Configuration:
Powerful V-Twin engine, known for torque and consistent power delivery.
Suspension System:
Long-travel, independent suspension designed for comfort and off-road capability.
Efi Technology:
Electronic Fuel Injection for improved throttle response, fuel efficiency, and cold-weather starting.
Touring Ergonomics:
Comfortable seating for two, integrated storage, and ergonomic controls for long-distance riding.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive workshop and repair
Page Count
Estimated Pages:
Extensive (specific count not provided, but implied to be thorough for workshop use)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed procedures for engine disassembly, assembly, tuning, and diagnostics.
Fuel System:
EFI system components, fuel pump, injectors, throttle body, and pressure testing.
Ignition System:
Spark plugs, coils, ECU control, and diagnostic testing.
Drivetrain Transmission:
Primary drive, secondary drive, clutch operation, and gearcase servicing.
Suspension Steering:
Front and rear suspension components, shocks, bushings, steering linkage, and wheel alignment.
Braking System:
Hydraulic brake system, master cylinders, calipers, rotors, brake lines, and bleeding procedures.
Electrical System:
Wiring diagrams, battery, charging system, lighting, starter, and accessory circuits.
Cooling System:
Radiator, fan, coolant, hoses, and thermostat operation.
Exhaust System:
Muffler, catalytic converter, and exhaust pipe servicing.
Bodywork Chassis:
Frame, body panels, seat, fenders, and rack components.
Diagnostic Troubleshooting:
Systematic troubleshooting guides for common and uncommon issues.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, lubrication.
Major Repairs:
Engine rebuild, transmission overhaul, suspension component replacement, brake caliper rebuild.
Tune Up Procedures:
EFI system calibration, idle speed adjustment, ignition timing verification.
Wiring Diagrams:
Detailed schematics for all electrical circuits.
Torque Specifications:
Essential torque values for critical fasteners across all systems.
Diagnostic Troubleshooting Guides:
Step-by-step guides to identify and resolve performance issues and faults.
Technical Depth
Depth Level:
Complete workshop level, suitable for professional technicians and advanced DIY mechanics.
Diagnostic Capabilities:
Covers diagnostic trouble codes (DTCs) and EFI system analysis.
Rebuild Procedures:
Detailed instructions for complete component rebuilds (engine, transmission, suspension).
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Readability:
High-resolution, ensuring clear diagrams and text.
Searchability:
Likely text-searchable, facilitating quick information retrieval.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, SOHC, V-Twin
Displacement:
799 cc
Bore X Stroke:
Not specified in product info, but typical for this engine family.
Compression Ratio:
Not specified in product info.
Performance
Horsepower:
Approx. 50-55 HP (estimated for model year)
Torque:
Approx. 45-50 lb-ft (estimated for model year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (91 octane recommended)
Ignition
Ignition System:
CDI with electronic advance
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Drive Modes:
2WD/4WD (on-demand AWD)
Gear Selection:
High, Low, Neutral, Reverse, Park
Features
Engine Braking:
Integral engine braking provided by the CVT system.
📐 Dimensions
Exterior
Length:
Approx. 85.5 in (217.2 cm)
Width:
Approx. 48 in (121.9 cm)
Height:
Approx. 50 in (127 cm)
Weights
Dry Weight:
Approx. 670 lbs (304 kg)
Ground Clearance:
Approx. 11.25 in (28.6 cm)
Cargo
Front Rack Capacity:
100 lbs (45.4 kg)
Rear Rack Capacity:
200 lbs (90.7 kg)
Towing Capacity:
1500 lbs (680.4 kg)
Dimensions
Wheelbase:
Approx. 56.5 in (143.5 cm)
Tire Size Front:
26 x 8-14
Tire Size Rear:
26 x 10-14
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not subject to standard automotive crash testing)
Active Features
Braking System:
Hydraulic disc brakes with single-lever front and rear braking, plus foot brake.
Parking Brake:
Mechanical disc brake on rear drivetrain.
Differential Lock:
On-demand All-Wheel Drive (AWD) system that engages automatically when needed.
Passive Features
Operator Protection:
ATV design inherently provides a degree of protection, but operator training and protective gear are essential.
Lighting:
Dual 50W headlights, dual brakelights/taillights.
💡 Technology Features
Infotainment
Display Panel:
Digital instrument cluster with speedometer, odometer, trip meter, fuel gauge, and indicator lights.
Driver Assistance
AWD System:
On-demand All-Wheel Drive (AWD) for enhanced traction in challenging terrain.
Engine Management:
Electronic control unit (ECU) manages EFI and ignition for optimal performance.
Connectivity
Accessories:
Pre-wired accessory ports for lights, winches, and other common ATV add-ons.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 12 months (consult manual for specific conditions).
Air Filter Cleaning:
Every 50 hours or as needed based on operating conditions (clean and re-oil).
Spark Plug Replacement:
Every 100 hours or 24 months.
Transmission Oil Change:
Every 100 hours or 12 months.
Fluid Specifications
Engine Oil Type:
SAE 5W-50 Synthetic (Polaris Brand Recommended)
Engine Oil Capacity:
Approx. 2.0 US quarts (1.9 L)
Gearcase Oil Type:
SAE 80W-90 Hypoid Gear Oil
Gearcase Oil Capacity:
Approx. 12 US fl oz (355 ml)
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water recommended)
Known Issues
Cvt Belt Wear:
CVT belts can wear prematurely with aggressive riding or improper belt tension; regular inspection is advised.
Efi Sensor Failures:
Occasional failures of sensors like TPS (Throttle Position Sensor) or MAP (Manifold Absolute Pressure) can occur.
Suspension Bushings:
Wear on suspension bushings can lead to steering looseness and premature tire wear.
📚 Vehicle History
Brand Heritage
Brand Origin:
Polaris Inc. is an American manufacturer founded in 1954, known for snowmobiles, ATVs, and motorcycles.
Model Evolution
Sportsman Lineage:
The Sportsman line has been a cornerstone of Polaris's ATV offerings, evolving with technology and rider demands for decades.
Touring Variant:
The 'Touring' designation signifies the longer wheelbase and dual-seat configuration for comfortable two-up riding.
Production
Production Years:
2009-2010 (as specified in product name).
Manufacturing Location:
Primarily USA (Polaris manufacturing facilities)
🏆 Awards & Recognition
Recognitions
Atv Of The Year:
While specific awards for this exact model year are not detailed, Polaris ATVs consistently receive accolades for performance and utility.
Ratings
Customer Satisfaction:
Generally high customer satisfaction within the utility ATV segment, particularly for the Sportsman line's comfort and power.
Certifications
Emissions:
Meets relevant EPA and CARB emissions standards for its production period.
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