This comprehensive Polaris Sportsman Explorer 400 500 4x4 Workshop Repair Manual covers all models from 1996 to 2003, providing you with the technical information you need to tackle any repair job. Detailed instructions, diagrams, and specifications are included for every repair procedure, making servicing and repairs simple and straightforward. Easy-to-read exploded views and diagrams ensure accurate identification, disassembly, re-assembly, adjustments, and repairs. This manual also includes illustrations, diagrams, specifications, step-by-step instructions, pictures, procedures and much more. Whether you're performing routine maintenance, tackling a major overhaul, or making adjustments, this manual is your essential guide, providing the complete information you need to keep your Polaris Sportsman Explorer running smoothly.

The Polaris Sportsman Xplorer 400 and 500 4x4 ATVs were popular choices for recreational riders and utility users alike from 1996 to 2003. These robust machines were known for their reliable performance, dependable four-wheel drive system, and versatile capabilities. The Sportsman Xplorer 400 was powered by a 397cc single-cylinder, air-cooled engine, while the 500 model featured a larger 499cc engine, offering increased power and torque. The 4x4 drivetrain provided excellent traction and stability on challenging terrain, making it ideal for navigating rough trails, hauling cargo, or tackling demanding tasks around the property. These ATVs were equipped with a range of features to enhance rider comfort and control, including a comfortable seat, adjustable handlebars, and a user-friendly manual transmission. The suspension system, featuring independent front and rear arms and coil-over shocks, provided a smooth ride and excellent handling. The Sportsman Xplorer models were also renowned for their durability and reliability, thanks to their rugged construction, robust components, and relatively simple design. This made them popular choices for both casual riders and those who relied on their ATV for work or utility purposes. The extensive array of available accessories and aftermarket parts further enhanced the versatility and functionality of the Sportsman Xplorer 400 and 500, solidifying their position as solid and dependable all-terrain vehicles.