🏷️ Basic Information Identification Make: Polaris Model: Victory Touring Cruiser Year: 2004 Product Type: Parts Manual Codes Covered Model Codes: V04TB16CA, V04TB16CB, V04TB16CC, V04TB16CD, V04TB16CF, V04TB16CH, V04TB16CI, V04TB16CO, V04TB16DA, V04TB16DB, V04TB16DC, V04TB16DD, V04TB16DF, V04TB16DH, V04TB16DI, V04TB16DO, V04TB16LA, V04TB16LB, V04TB16LC, V04TB16LD, V04TB16LF, V04TB16LH, V04TB16LI, V04TB16LO 👋 Introduction Market Position Segment: Premium Touring Cruiser Motorcycle Competitive Analysis Competitors 2004: Harley-Davidson (e.g., Electra Glide), Honda Gold Wing, Kawasaki Vulcan series, Yamaha Road Star series. Key Features Vehicle Strengths: Comfort for long-distance touring, powerful V-twin engine, distinctive styling, robust build quality. Manual Utility Benefit To Owner: Essential tool for home mechanics to accurately identify and source the correct parts for maintenance and repairs, saving time and money. 📋 Manual Details Coverage Areas Model Coverage: All specified 2004 Polaris Victory Touring Cruiser models including all listed VIN code variations. Page Count Total Pages: 56 Manual Type Type: Parts Catalog / Parts Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Major Systems: Engine, drivetrain, chassis, electrical, braking, suspension, fuel, exhaust, bodywork. Engine Components: Crankcase, cylinder and head, cam and valve covers, camchain and tensioner, crankshaft, oil pump, valve train. Drivetrain Components: Drive clutch, primary cover, primary drive, transmission, shift forks/drum, shift lever, front drive sprocket. Chassis And Suspension: Main frame, subframe, swing arm, front forks, rear shock, front wheel, rear wheel, floor board and side stand. Braking And Steering: Front brake, rear brake, handle bar. Fuel And Exhaust: Fuel system, throttle body, exhaust system. Electrical And Lighting: Electrical components, wire harness, headlight, taillight and turn signal, starter motor, ECM box. Bodywork And Trim: Decals, seat, mirrors, front fender, rear fender, battery box, toolkit. Procedures Included Identification And Ordering: Provides exploded diagrams and OEM part numbers essential for identifying and ordering replacement parts. Assembly And Disassembly: Illustrates the correct assembly and disassembly of various motorcycle components, aiding in repair and maintenance tasks. Technical Depth Depth: Comprehensive visual guide to all parts of the 2004 Polaris Victory Touring Cruiser, suitable for both routine maintenance and major repairs. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: High-resolution PDF designed for selective printing of needed sections, saving ink and paper. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Recommendation: Recommended for printing on standard office paper for workshop use. ⚙️ Engine Specifications Primary Engine Engine Type: Polaris V-Twin (likely Freedom engine or similar) Engine Configuration: 90-degree V-twin, 4-stroke Displacement: Likely 1507cc (92 cubic inches) for the Freedom 100 engine, but specific displacement might vary slightly by sub-model. Cooling System: Oil cooling (indicated by 'oil cooling' in manual coverage) Performance Horsepower Estimate: Estimated 85-90 HP, with strong torque delivery typical for cruisers. Torque Estimate: Estimated 90-100 lb-ft, providing ample low-end grunt for cruising. Fuel System Fuel Delivery: Likely Fuel Injection (EFI) for 2004 models, though carbureted versions might exist in earlier years or specific markets. Manual covers 'throttle body'. Fuel Type: Unleaded Gasoline Engine Mounting Mounting Details: Manual lists 'engine mounting' suggesting specific mounts and hardware are detailed. 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Features Drive Type: Belt drive (primary drive and final drive likely belt). Clutch Type: Wet, multi-plate (standard for motorcycles). Internal Components Shift Mechanism: Shift forks/drum and shift lever are explicitly covered, indicating detailed internal transmission part identification. 📐 Dimensions Exterior Wheelbase: Typically around 66-68 inches for this class of motorcycle. Weights Dry Weight: Likely in the range of 700-750 lbs (approximate). Gross Vehicle Weight Rating: Typically around 1100-1200 lbs. 🛡️ Safety Features Ratings NHTSA Crash Test: Not Applicable (Motorcycle safety is not rated by NHTSA in the same manner as automobiles). Active Features Braking System: Dual hydraulic disc brakes front and rear. Lighting: Headlight, taillight, and turn signals are standard safety features covered in the manual. 💡 Technology Features Infotainment Audio System: Many Touring Cruiser models came equipped with integrated audio systems, though specific features would vary by trim. The electrical section of the manual would cover associated components. Driver Assistance Cruise Control: Premium touring models often featured cruise control, enhancing rider comfort on long journeys. Connectivity Wiring Harness Complexity: The manual's coverage of 'wire harness' indicates the complexity of the electrical system, which can include lighting, ignition, fuel injection, and accessories. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or annually, refer to specific service manual for precise intervals. Spark Plug Replacement: Typically every 7,500-10,000 miles. Belt Drive Inspection: Regular inspection for tension, wear, and damage at every service interval. Fluid Specifications Engine Oil: Refer to the manual for specific API classification and viscosity grade (e.g., SAE 20W-40 or 20W-50 motorcycle-specific oil). Transmission Oil: Refer to the manual for specific transmission fluid type and capacity. May use a dedicated gear oil or engine oil. Brake Fluid: DOT 4 or DOT 5.1 (refer to manual for exact specification). Known Issues Common...