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Polaris ATV 2011 XP 850 / EPS / X2 / Touring Repair Manual

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The Polaris Sportsman XP 850 Series, specifically for the 2011 model year, represents a premium, high-performance utility All-Terrain Vehicle (ATV). Powered by the robust 850cc ProStar engine, this ATV delivers substantial power and torque, making it ideal for demanding tasks such as ranch work, hunting expeditions, and challenging trail riding. Key features include a sophisticated independent rear suspension (IRS) for superior comfort and control, and the option of Electronic Power Steering (EPS) to reduce rider fatigue. Its engineering quality is evident in the powerful ProStar platform and the reliable Variable Transmission (PVT) with engine braking, ensuring consistent performance across varied terrain and conditions. This comprehensive 396-page Factory Service Manual provides essential information for maintaining and repairing the Sportsman XP 850, Sportsman XP 850 EPS, Sportsman XP 850 EPS International, Sportsman X2 850, Sportsman Touring 850, and Sportsman Touring 850 International models. It covers all major systems, including the engine, fuel, cooling, transmission, clutch, final drive, body, frame, steering, suspension, brakes, and electrical systems. The manual details routine maintenance, troubleshooting procedures, engine and transmission repair, electrical diagnostics, and component overhauls, offering factory-level technical data, exploded views, torque specifications, and detailed wiring diagrams to assist owners and technicians in keeping their vehicles in optimal condition. 🏷️ Basic Information Identification Make: Polaris Model Family: Sportsman XP 850 Series Year Covered: 2011 Vehicle Type: All-Terrain Vehicle (ATV) Generation Platform: Polaris 850 High Output ProStar Codes Engine Code General: ProStar 850 👋 Introduction Market Position Category: Premium High-Performance Utility ATV Target User: Ranchers, hunters, trail riders, and recreational users demanding robust power and capability. Competitive Analysis Key Competitors: Can-Am Outlander 800R, Yamaha Grizzly 700, Arctic Cat 700/1000 series. Unique Selling Points: 850cc ProStar engine, independent rear suspension (IRS), available Electronic Power Steering (EPS), Polaris Variable Transmission (PVT). Key Features Engine Power: High output 850cc, liquid-cooled, DOHC, 8-valve, 4-stroke engine. Suspension Design: Dual A-arm front suspension with 8.2" travel; Dual A-arm rear suspension with 9.5" travel (IRS). Steering Assistance: Optional Electronic Power Steering (EPS) reduces steering effort significantly. Transmission Type: Automatic PVT (Polaris Variable Transmission) with Engine Braking. 📋 Manual Details Coverage Areas Models Covered: Sportsman XP 850, Sportsman XP 850 EPS, Sportsman XP 850 EPS International, Sportsman X2 850, Sportsman Touring 850, Sportsman Touring 850 International Page Count Total Pages: 396 Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Delivery Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Complete diagnosis, repair, and overhaul procedures for the 850cc ProStar engine. Fuel System: Detailed coverage of Electronic Fuel Injection (EFI) system, including fuel pump, injectors, sensors, and ECU troubleshooting. Cooling System: Radiator, fan, coolant flow, thermostat, and water pump diagnostics and service. Transmission System: Service and repair procedures for the Automatic (PVT) transmission, including belt inspection, clutch assembly, and gearbox. Clutching System: Primary and secondary clutch inspection, maintenance, and adjustment for optimal performance. Final Drive System: Front and rear differential, driveshaft, and axle service, including lubrication and seal replacement. Body Frame: Body panel removal and installation, frame inspection, and mounting hardware. Steering Suspension: Front and rear suspension component service, steering linkage, tie rods, wheel bearings, and shock absorbers. Brake System: Hydraulic brake system diagnosis, caliper service, pad replacement, bleeding procedures, and parking brake. Electrical System: Comprehensive electrical system coverage including starting, charging, lighting, ignition, sensors, ECU, and detailed wiring diagrams. Procedures Included Routine Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points, and pre-ride inspections. Troubleshooting: Diagnostic charts and step-by-step troubleshooting guides for common and complex issues. Engine Repair: Detailed procedures for engine disassembly, component inspection, reassembly, and tuning. Transmission Repair: Procedures for PVT belt replacement, clutch adjustment, and general transmission upkeep. Electrical Diagnostics: Step-by-step diagnosis of electrical faults using wiring diagrams and component testing. Suspension Alignment: Front-end alignment procedures and specifications. Brake Bleeding: Proper hydraulic brake bleeding techniques. Component Overhaul: Detailed instructions for overhauling major components like the engine, transmission, and differentials. Technical Depth Depth Of Coverage: Comprehensive, factory-level technical information suitable for both novice DIYers and professional mechanics. Detail Level: Includes exploded views, torque specifications, diagnostic codes, and detailed wiring diagrams. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text within the PDF for quick information retrieval. Print Quality Printability: Printable for individual sections or the entire manual. Binding Type Recommended Binding: 3-ring binder (user supplied) Paper Type Ideal Paper Format: Standard letter/A4 (user printable) ⚙️ Engine Specifications Primary Engine Engine Family: ProStar Displacement: 850cc Engine Type: 4-stroke, DOHC, 4-valve per cylinder Cooling Method: Liquid-cooled Performance Horsepower Estimate: ~70 HP (specific to model variants, manual provides detailed dyno data) Torque Estimate: ~60 lb-ft (specific to model variants, manual provides detailed dyno data) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type Recommendation: Unleaded gasoline, 87 octane (minimum) 🔧 Transmission Standard Transmission Type: Automatic PVT (Polaris Variable Transmission) Drive Modes: High, Low, Neutral, Reverse,...
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Polaris ATV 2011 XP 850 / EPS / X2 / Touring Repair ManualPolaris ATV 2011 XP 850 / EPS / X2 / Touring Repair ManualPolaris ATV 2011 XP 850 / EPS / X2 / Touring Repair ManualPolaris ATV 2011 XP 850 / EPS / X2 / Touring Repair Manual
The Polaris Sportsman XP 850 Series, specifically for the 2011 model year, represents a premium, high-performance utility All-Terrain Vehicle (ATV). Powered by the robust 850cc ProStar engine, this ATV delivers substantial power and torque, making it ideal for demanding tasks such as ranch work, hunting expeditions, and challenging trail riding. Key features include a sophisticated independent rear suspension (IRS) for superior comfort and control, and the option of Electronic Power Steering (EPS) to reduce rider fatigue. Its engineering quality is evident in the powerful ProStar platform and the reliable Variable Transmission (PVT) with engine braking, ensuring consistent performance across varied terrain and conditions. This comprehensive 396-page Factory Service Manual provides essential information for maintaining and repairing the Sportsman XP 850, Sportsman XP 850 EPS, Sportsman XP 850 EPS International, Sportsman X2 850, Sportsman Touring 850, and Sportsman Touring 850 International models. It covers all major systems, including the engine, fuel, cooling, transmission, clutch, final drive, body, frame, steering, suspension, brakes, and electrical systems. The manual details routine maintenance, troubleshooting procedures, engine and transmission repair, electrical diagnostics, and component overhauls, offering factory-level technical data, exploded views, torque specifications, and detailed wiring diagrams to assist owners and technicians in keeping their vehicles in optimal condition.
🏷️ Basic Information
Identification
Make:
Polaris
Model Family:
Sportsman XP 850 Series
Year Covered:
2011
Vehicle Type:
All-Terrain Vehicle (ATV)
Generation
Platform:
Polaris 850 High Output ProStar
Codes
Engine Code General:
ProStar 850
👋 Introduction
Market Position
Category:
Premium High-Performance Utility ATV
Target User:
Ranchers, hunters, trail riders, and recreational users demanding robust power and capability.
Competitive Analysis
Key Competitors:
Can-Am Outlander 800R, Yamaha Grizzly 700, Arctic Cat 700/1000 series.
Unique Selling Points:
850cc ProStar engine, independent rear suspension (IRS), available Electronic Power Steering (EPS), Polaris Variable Transmission (PVT).
Key Features
Engine Power:
High output 850cc, liquid-cooled, DOHC, 8-valve, 4-stroke engine.
Suspension Design:
Dual A-arm front suspension with 8.2" travel; Dual A-arm rear suspension with 9.5" travel (IRS).
Steering Assistance:
Optional Electronic Power Steering (EPS) reduces steering effort significantly.
Transmission Type:
Automatic PVT (Polaris Variable Transmission) with Engine Braking.
📋 Manual Details
Coverage Areas
Models Covered:
Sportsman XP 850, Sportsman XP 850 EPS, Sportsman XP 850 EPS International, Sportsman X2 850, Sportsman Touring 850, Sportsman Touring 850 International
Page Count
Total Pages:
396
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Delivery Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Complete diagnosis, repair, and overhaul procedures for the 850cc ProStar engine.
Fuel System:
Detailed coverage of Electronic Fuel Injection (EFI) system, including fuel pump, injectors, sensors, and ECU troubleshooting.
Cooling System:
Radiator, fan, coolant flow, thermostat, and water pump diagnostics and service.
Transmission System:
Service and repair procedures for the Automatic (PVT) transmission, including belt inspection, clutch assembly, and gearbox.
Clutching System:
Primary and secondary clutch inspection, maintenance, and adjustment for optimal performance.
Final Drive System:
Front and rear differential, driveshaft, and axle service, including lubrication and seal replacement.
Body Frame:
Body panel removal and installation, frame inspection, and mounting hardware.
Steering Suspension:
Front and rear suspension component service, steering linkage, tie rods, wheel bearings, and shock absorbers.
Brake System:
Hydraulic brake system diagnosis, caliper service, pad replacement, bleeding procedures, and parking brake.
Electrical System:
Comprehensive electrical system coverage including starting, charging, lighting, ignition, sensors, ECU, and detailed wiring diagrams.
Procedures Included
Routine Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points, and pre-ride inspections.
Troubleshooting:
Diagnostic charts and step-by-step troubleshooting guides for common and complex issues.
Engine Repair:
Detailed procedures for engine disassembly, component inspection, reassembly, and tuning.
Transmission Repair:
Procedures for PVT belt replacement, clutch adjustment, and general transmission upkeep.
Electrical Diagnostics:
Step-by-step diagnosis of electrical faults using wiring diagrams and component testing.
Suspension Alignment:
Front-end alignment procedures and specifications.
Brake Bleeding:
Proper hydraulic brake bleeding techniques.
Component Overhaul:
Detailed instructions for overhauling major components like the engine, transmission, and differentials.
Technical Depth
Depth Of Coverage:
Comprehensive, factory-level technical information suitable for both novice DIYers and professional mechanics.
Detail Level:
Includes exploded views, torque specifications, diagnostic codes, and detailed wiring diagrams.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text within the PDF for quick information retrieval.
Print Quality
Printability:
Printable for individual sections or the entire manual.
Binding Type
Recommended Binding:
3-ring binder (user supplied)
Paper Type
Ideal Paper Format:
Standard letter/A4 (user printable)
⚙️ Engine Specifications
Primary Engine
Engine Family:
ProStar
Displacement:
850cc
Engine Type:
4-stroke, DOHC, 4-valve per cylinder
Cooling Method:
Liquid-cooled
Performance
Horsepower Estimate:
~70 HP (specific to model variants, manual provides detailed dyno data)
Torque Estimate:
~60 lb-ft (specific to model variants, manual provides detailed dyno data)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type Recommendation:
Unleaded gasoline, 87 octane (minimum)
🔧 Transmission
Standard
Transmission Type:
Automatic PVT (Polaris Variable Transmission)
Drive Modes:
High, Low, Neutral, Reverse, Park
Engine Braking:
Standard feature on PVT for downhill control.
Features
Clutch System:
Dual centrifugal clutch system with primary and secondary sheaves.
Final Drive:
Sealed, constant velocity (CV) shaft drive to rear wheels, shaft drive to front differential (on 4x4 models).
📐 Dimensions
Exterior
Length Approx:
83.7 inches (212.6 cm)
Width Approx:
48 inches (121.9 cm)
Height Approx:
50 inches (127 cm)
Weights
Dry Weight Approx:
670-700 lbs (304-318 kg) - varies by model
Towing Capacity:
1500 lbs (680 kg)
Rack Capacity Front:
200 lbs (90.7 kg)
Rack Capacity Rear:
400 lbs (181.4 kg)
🛡️ Safety Features
Ratings
Vehicle Classification:
Class 1 ATV (recreational use, often requires registration and safety training depending on jurisdiction)
Active Features
Braking System:
Hydraulic disc brakes front and rear, sealed mechanical rear wheel brake.
Parking Brake:
Standard on transmission/rear brake caliper.
Passive Features
Lighting:
Dual 50W halogen headlights, dual brakelights/taillights.
Seat Belt Requirement:
Not standard on ATVs; riders must wear DOT-approved helmets and appropriate protective gear.
💡 Technology Features
Infotainment
Display Features:
Basic digital instrument cluster displaying speed, RPM, fuel level, gear selection, odometer, trip meter, engine hours.
Driver Assistance
Power Steering:
Available Electronic Power Steering (EPS) system reduces rider fatigue.
Connectivity
Diagnostic Ports:
Access to EFI system diagnostics via a dedicated diagnostic connector.
🔧 Maintenance
Service Intervals
Oil Change Engine:
Every 100 hours or annually (whichever comes first).
Air Filter Cleaning:
Inspect every 50 hours, clean/replace as needed based on operating conditions.
Pvt Belt Inspection:
Inspect every 100 hours for wear and damage.
Spark Plug Replacement:
Every 100 hours or annually.
Fluid Specifications
Engine Oil Type:
Polaris PS-4 5W-50 Synthetic 4-stroke engine oil (or equivalent API CI-4 rated oil).
Engine Oil Capacity:
Approximately 2.5 US quarts (2.37 liters) with filter change (refer to manual for exact capacity).
Coolant Type:
Polaris Premium 2-Stroke Oil/Antifreeze (or equivalent ethylene glycol-based coolant with corrosion inhibitors).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Differential Oil Type:
Polaris Demand Drive Fluid (front differential); SAE 75W-90 Synthetic Gear Oil (rear differential/gearbox).
Known Issues
Common Wear Items:
PVT belt wear, tie rod ends, wheel bearings, front driveshaft U-joints (especially in heavy mud).
Potential Efi Concerns:
Dirty throttle body, faulty TPS (Throttle Position Sensor) or MAP (Manifold Absolute Pressure) sensor readings, fuel injector clogs.
📚 Vehicle History
Brand Heritage
Manufacturer:
Polaris Industries, founded 1954, known for snowmobiles and later ATVs and UTVs.
Model Evolution
Predecessor Models:
Polaris Sportsman series (e.g., 700 Twin, 800 Twin).
Innovation Introduction:
The 850cc ProStar engine platform was a significant upgrade in power and efficiency for Polaris ATVs.
Production
Manufacturing Location:
Roseau, Minnesota, USA (primary manufacturing)
🏆 Awards & Recognition
Recognitions
Industry Perception:
Polaris Sportsman models are generally well-regarded for their power, comfort, and utility in the ATV market.
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