The Polaris Xplorer-400 Parts Manual for the 2002 model year provides comprehensive information for owners and mechanics. This manual features detailed exploded views of most components, clearly illustrating their location and relationship within the ATV. You'll also find schematics of engine assemblies, complete with part numbers, making it easy to identify and order the correct parts. Each section is designed to guide you through maintenance, repair, and troubleshooting tasks. This manual includes detailed information on the engine, fuel system, electrical system, brakes, suspension, and more. Whether you're tackling a minor repair or a complete rebuild, this manual offers the information you need to keep your Polaris Xplorer-400 running smoothly.

The Polaris Xplorer 400, a cornerstone of the ATV industry, made its debut in 2002 as a reliable and capable machine, designed to tackle various terrains and cater to both recreational riders and utility users. Built upon a robust tubular steel frame, the Xplorer 400 boasts a sporty yet practical design, showcasing a confident stance with its wide track and high ground clearance. This ATV is powered by a 397cc, air-cooled, single-cylinder, four-stroke engine, known for its smooth power delivery and durability, making it a capable performer for demanding trails and everyday chores. Transmission duties are handled by a continuously variable transmission (CVT) with reverse, providing seamless acceleration and effortless operation. The Xplorer 400 comes standard with independent front and rear suspension, featuring adjustable preload shock absorbers, ensuring a comfortable ride over uneven terrain and maximizing rider comfort during long journeys.

The Xplorer 400 is also equipped with a generous 5.3-gallon fuel tank, allowing for extended riding sessions without frequent refueling stops. Further enhancing its utility prowess, the ATV features a spacious front cargo rack and a rear cargo box, providing ample storage for gear, tools, or supplies. For added safety and control, the Xplorer 400 incorporates dual front disc brakes, offering responsive stopping power, and a rear drum brake for reliable stopping performance, ensuring confident handling and reassuring braking under various conditions. The Polaris Xplorer 400, a testament to Polaris's commitment to quality and performance, offers a compelling combination of power, handling, and utility, making it an attractive option for those seeking a reliable and capable ATV for diverse applications. Whether navigating challenging trails, hauling cargo, or simply enjoying recreational riding, the Xplorer 400 stands ready to deliver an enjoyable and dependable experience.