This comprehensive workshop service repair manual provides all the information you need to maintain and repair your 1999 Polaris Xpress 300 and Polaris Xplorer 300 ATVs. It covers every service and repair procedure, from basic maintenance tasks to complex engine overhauls.
The manual features clear and concise step-by-step instructions, detailed diagrams, and high-quality photographs to guide you through each procedure. Whether you're a seasoned mechanic or a DIY enthusiast, this manual will empower you to tackle any repair job with confidence.
This manual covers all models, engines, trims, and transmission types for the 1999 Polaris Xpress 300 and Xplorer 300 ATVs. You'll find detailed information on:
* Engine repair and maintenance, including troubleshooting and rebuilding
* Transmission and drivetrain repair, including clutch adjustments and differential maintenance
* Electrical system repair, including wiring diagrams and troubleshooting guides
* Suspension and steering repair, including shock absorber replacement and alignment procedures
* Brake system repair, including caliper replacement and adjustment
* Bodywork repair, including panel removal and installation
This manual is your one-stop resource for all your 1999 Polaris Xpress 300 and Xplorer 300 ATV repair needs.
The Polaris Xpress 300 and Xplorer 300 were popular all-terrain vehicles (ATVs) produced by Polaris Industries from 1999 to 2002. These entry-level ATVs were designed for recreational riding and utility tasks, offering a balance of affordability and performance. The Xpress 300 was primarily focused on utility work, boasting a durable and reliable design with a focus on functionality. On the other hand, the Xplorer 300, aimed at recreational riders, featured a sportier aesthetic and a more agile handling. Both models were powered by a 299cc, single-cylinder, four-stroke engine known for its smooth power delivery and fuel efficiency. This engine, paired with a CVT transmission, provided a responsive and easy-to-use experience, suitable for riders of all skill levels.
Despite their entry-level status, the Xpress 300 and Xplorer 300 offered a solid foundation of features. They featured a comfortable rider position with a padded seat, adjustable handlebars, and a convenient storage compartment. The suspension system, comprising independent front and rear suspension with coil-over shocks, provided a smooth and stable ride over various terrains. Braking was handled by a combination of front disc and rear drum brakes, ensuring reliable stopping power. The Xpress 300 and Xplorer 300 became popular choices for trail riding, light-duty farm work, and even recreational pursuits like camping and fishing. Their rugged construction, reliable performance, and user-friendly controls made them ideal for both novice and experienced riders alike.