Porsche 911 964 1989-1993 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Porsche Model: 911 Carrera / Carrera 4 Chassis Code: 964 Model Years Covered: 1989, 1990, 1991, 1992, 1993 Codes Engine Codes Typical: M64.01, M64.02, M64.03, M64.04 👋 Introduction Market Position Positioning: The Porsche 911 964 generation represented a significant evolution, blending classic 911 design with modern engineering, making it a desirable modern classic. This manual is essential for owners and technicians servicing these iconic vehicles. Competitive Analysis Competitors: Ferrari 348, Chevrolet Corvette C4, Lotus Esprit Key Features Vehicle Highlight: The 964 generation was the first 911 to offer Tiptronic automatic transmission and all-wheel drive (Carrera 4). Manual Value Proposition: Provides factory-level diagnostic and repair information, empowering DIY enthusiasts and professional mechanics to maintain and restore the 964 with confidence. 📋 Manual Details Coverage Areas Primary Coverage: Full Service, Repair, Maintenance, Diagnostics, Troubleshooting Additional Coverage: Electrical Schematics, Bodywork, Specifications Page Count Estimated Page Count: 1000+ Manual Type Type: Factory Service Manual / Workshop Manual Source: Original Factory Service Manual Language Language: English Format Digital Format: PDF Compatibility Operating Systems: Windows 95, 98, ME, XP, Vista, 7; Linux; MAC OS. 📖 Manual Coverage Systems Covered Powertrain: Engine (M64 variants), Fuel System, Ignition System, Exhaust System, Cooling System Transmission Drivetrain: G50 5-Speed Manual Transmission, Tiptronic Automatic Transmission (if applicable), Clutch System, Driveshafts, Differential Suspension Steering: Front Suspension (Coil Springs, Torsion Bars, Control Arms), Rear Suspension (Trailing Arms, Spring Plates), Shock Absorbers, Power Steering System Brakes: Hydraulic System, ABS (Anti-lock Braking System), Brake Discs, Calipers, Pads, Lines Electrical Electronics: Battery, Alternator, Starter Motor, Lighting Systems, Ignition Switch, Fuses, Relays, Engine Control Unit (ECU), DME (Digital Motor Electronics), Instrument Cluster, Wiper System, Power Windows Body Chassis: Body Panels, Doors, Hood, Trunk, Bumpers, Chassis Structure, Sealing, Paintwork Procedures (general guidance) HVAC: Air Conditioning System, Heating System, Ventilation Fuel Pump Replacement: Detailed instructions for accessing and replacing the fuel pump assembly. Schematics Depth: Comprehensive wiring diagrams for all major systems, including engine management, lighting, comfort features, and power accessories. Procedures Included Maintenance: Oil Changes, Filter Replacements (Oil, Air, Fuel), Spark Plug Replacement, Brake Fluid Flush, Coolant Flush, Belt Inspection/Replacement Diagnostics Troubleshooting: Fault Code Diagnosis (DME), System Checks, Symptom-Based Troubleshooting Guides Repair Rebuild: Engine Top-End Rebuild, Engine Complete Rebuild, Transmission Removal/Installation/Rebuild, Clutch Replacement, Brake Caliper Overhaul, Suspension Component Replacement, Electrical Component Repair Calibration Adjustment: Valve Clearance Adjustment, Idle Speed Adjustment, Steering Wheel Alignment Checks Body Repair: Panel alignment, door and window sealing, bumper repair/replacement, rust prevention/repair guidance. Specific Diagnostics: Detailed procedures for diagnosing DME faults using diagnostic tools and interpreter codes. Troubleshooting electrical circuits, fuel delivery issues, and ignition problems. Technical Depth Depth: Comprehensive: From basic routine maintenance to in-depth mechanical and electrical diagnostics and component overhauls. 📊 Manual Specifications File Format PDF Quality: High-Resolution Scans, Searchable Text (OCR) Printable: Yes, pages are generally formatted for printing. Print Quality Print Quality: N/A (Digital Format) Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated, Air-Cooled Flat-Six (M64) Displacement: 3.6 Liters (3600 cc) Performance Horsepower Range: 250 PS (247 hp) to 272 PS (268 hp) depending on model and year Torque Range: 310 Nm (229 lb-ft) to 330 Nm (243 lb-ft) depending on model and year Fuel System Fuel Delivery: Bosch Motronic M2.3, M2.4, or M2.7 Electronic Fuel Injection Fuel Type: Unleaded Gasoline Cooling System Cooling Method: Air-Cooled with Oil Cooling Circuit Lubrication Oil Capacity Approx: 8.5 - 9.0 Liters (with filter) 🔧 Transmission Standard Standard Transmission: G50 5-Speed Manual Optional Optional Transmission: Tiptronic (4-Speed Automatic with Manual Override) Features Drivetrain Options: Rear-Wheel Drive (Carrera) and All-Wheel Drive (Carrera 4) Fluid Specifications Manual Transmission Fluid Type: GL-5 Gear Oil, SAE 75W-90 (typically Pentosin or equivalent) Automatic Transmission Fluid Type: Dexron III or equivalent (for Tiptronic) 📐 Dimensions Exterior Wheelbase Mm: 2272 Length Mm: 4250 Width Mm: 1775 Height Mm: 1310 Weights Curb Weight Kg Approx: 1450-1550 (depending on model) Wheels Tires Wheel Bolt Pattern: 5x130 Front Tire Size Typical: 205/55 R16 Rear Tire Size Typical: 245/45 R16 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data available for this era compared to modern standards. Design focused on driver protection within the chassis structure. Active Features Active Safety: Anti-lock Braking System (ABS), Optional All-Wheel Drive (Carrera 4) Passive Features Passive Safety: Reinforced Chassis, Crumple Zones, Three-point Seatbelts, Optional Airbags (driver side from 1990 onwards) 💡 Technology Features Infotainment Infotainment System: Basic radio/cassette systems from the era. Factory options included premium sound systems and CD changers. Driver Assistance Driver Assistance Features: ABS (Anti-lock Braking System) was the primary advanced feature. No modern electronic stability control or adaptive cruise control. Connectivity Connectivity Features: None by modern standards. Factory provisions for optional phone systems existed. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km (6,000 miles) or 12 months, whichever...
The Porsche 911 964 generation represented a significant evolution, blending classic 911 design with modern engineering, making it a desirable modern classic. This manual is essential for owners and technicians servicing these iconic vehicles.
Competitive Analysis
Competitors:
Ferrari 348, Chevrolet Corvette C4, Lotus Esprit
Key Features
Vehicle Highlight:
The 964 generation was the first 911 to offer Tiptronic automatic transmission and all-wheel drive (Carrera 4).
Manual Value Proposition:
Provides factory-level diagnostic and repair information, empowering DIY enthusiasts and professional mechanics to maintain and restore the 964 with confidence.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service, Repair, Maintenance, Diagnostics, Troubleshooting
Battery, Alternator, Starter Motor, Lighting Systems, Ignition Switch, Fuses, Relays, Engine Control Unit (ECU), DME (Digital Motor Electronics), Instrument Cluster, Wiper System, Power Windows
Panel alignment, door and window sealing, bumper repair/replacement, rust prevention/repair guidance.
Specific Diagnostics:
Detailed procedures for diagnosing DME faults using diagnostic tools and interpreter codes. Troubleshooting electrical circuits, fuel delivery issues, and ignition problems.
Technical Depth
Depth:
Comprehensive: From basic routine maintenance to in-depth mechanical and electrical diagnostics and component overhauls.
📊 Manual Specifications
File Format
PDF Quality:
High-Resolution Scans, Searchable Text (OCR)
Printable:
Yes, pages are generally formatted for printing.
Print Quality
Print Quality:
N/A (Digital Format)
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated, Air-Cooled Flat-Six (M64)
Displacement:
3.6 Liters (3600 cc)
Performance
Horsepower Range:
250 PS (247 hp) to 272 PS (268 hp) depending on model and year
Torque Range:
310 Nm (229 lb-ft) to 330 Nm (243 lb-ft) depending on model and year
Fuel System
Fuel Delivery:
Bosch Motronic M2.3, M2.4, or M2.7 Electronic Fuel Injection
Fuel Type:
Unleaded Gasoline
Cooling System
Cooling Method:
Air-Cooled with Oil Cooling Circuit
Lubrication
Oil Capacity Approx:
8.5 - 9.0 Liters (with filter)
🔧 Transmission
Standard
Standard Transmission:
G50 5-Speed Manual
Optional
Optional Transmission:
Tiptronic (4-Speed Automatic with Manual Override)
Features
Drivetrain Options:
Rear-Wheel Drive (Carrera) and All-Wheel Drive (Carrera 4)
Fluid Specifications
Manual Transmission Fluid Type:
GL-5 Gear Oil, SAE 75W-90 (typically Pentosin or equivalent)
Automatic Transmission Fluid Type:
Dexron III or equivalent (for Tiptronic)
📐 Dimensions
Exterior
Wheelbase Mm:
2272
Length Mm:
4250
Width Mm:
1775
Height Mm:
1310
Weights
Curb Weight Kg Approx:
1450-1550 (depending on model)
Wheels Tires
Wheel Bolt Pattern:
5x130
Front Tire Size Typical:
205/55 R16
Rear Tire Size Typical:
245/45 R16
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available for this era compared to modern standards. Design focused on driver protection within the chassis structure.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Optional All-Wheel Drive (Carrera 4)
Passive Features
Passive Safety:
Reinforced Chassis, Crumple Zones, Three-point Seatbelts, Optional Airbags (driver side from 1990 onwards)
💡 Technology Features
Infotainment
Infotainment System:
Basic radio/cassette systems from the era. Factory options included premium sound systems and CD changers.
Driver Assistance
Driver Assistance Features:
ABS (Anti-lock Braking System) was the primary advanced feature. No modern electronic stability control or adaptive cruise control.
Connectivity
Connectivity Features:
None by modern standards. Factory provisions for optional phone systems existed.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first.
Major Service Interval:
Significant services including spark plug replacement, belt inspection/replacement, and fluid checks often recommended every 30,000-50,000 km (20,000-30,000 miles).
Fluid Specifications
Engine Oil Specification:
Synthetic SAE 0W-40 or 5W-40, meeting Porsche A40 approval (e.g., Mobil 1, Castrol Edge).
Brake Fluid Specification:
DOT 4 High-Performance Brake Fluid
Coolant Type:
G12 or equivalent (Porsche approved, typically pink/red coolant for later models, but check specific recommendations for this era).
Porsche's legacy is built on motorsport and performance. The 911 is its most iconic model, continuously evolved since its 1963 debut.
Model Evolution
964 Generation:
The 964 generation (1989-1994) was a significant redesign of the 911. Approximately 85% of the car was new or modified, including a more aerodynamic body with integrated bumpers, power steering, ABS, and the introduction of the 3.6L M64 engine and AWD.
Production
Production Years:
1989 - 1994
Manufacturing Location:
Stuttgart, Germany
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
Consistently praised for its driving dynamics, handling, and timeless design. Often cited as a highly capable and engaging sports car of its era.
Collectibility:
The 964 generation is increasingly recognized as a collectible Porsche, bridging the gap between the classic air-cooled era and modern performance.