Porsche 911 Carrera 4 & 2 964 Service Repair Manual
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🏷️ Basic Information Identification Make: Porsche Model: 911 Carrera 4 & 2 Model Generation: 964 Model Years Covered: 1989-1993 Codes Chassis Code: 964 👋 Introduction Market Position Positioning: The 964 generation represents a significant evolution in the Porsche 911 lineage, bridging air-cooled engineering with early electronic integration. This manual is essential for owners and specialists seeking to maintain and repair these iconic vehicles. Competitive Analysis Analogy: Similar to a doctor's reference book for the 964, offering precise diagnostic and repair information that exceeds generic repair guides. Key Features Factory Origin: Directly sourced from Porsche factory documentation, ensuring accuracy and completeness. Digital Access: Instant download provides immediate access to critical repair information, eliminating shipping delays and CD-ROM dependencies. 📋 Manual Details Coverage Areas Primary Coverage: Porsche 911 Carrera 4 & 2 (964 generation) Specific Years: 1989, 1990, 1991, 1992, 1993 Page Count Estimated Page Count: Varies by specific manual edition, but factory manuals for this era are typically comprehensive, often exceeding 1000 pages for complete sets. Manual Type Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, timing, valve adjustments, cylinder heads, pistons, connecting rods, crankshaft. Engine Lubrication System: Oil pump, oil cooler, oil passages, lubrication theory and troubleshooting. Engine Cooling System: Radiator, fan, coolant pump, thermostat, coolant lines, air cooling components (if applicable to specific 964 variants), pressure testing. Fuel System: Fuel injection (Bosch Motronic), fuel pump, injectors, fuel pressure regulator, fuel filter, tank, lines, diagnostics. Exhaust System: Catalytic converters, mufflers, exhaust manifolds, hangers, diagnostic procedures. Accelerator Control System: Throttle body, linkage, cruise control (if equipped). Clutch: Clutch disc, pressure plate, release bearing, flywheel, hydraulic system, adjustment and replacement. Manual Transmission: Gearbox disassembly, assembly, gear ratios, bearings, synchronizers, shift linkage, lubrication. Automatic Transmission: Tiptronic (if applicable), torque converter, valve body, planetary gears, hydraulic control, diagnostics. Propeller Shaft: Driveshaft, universal joints, center support bearing, alignment. Rear Final Drive: Differential, ring and pinion gears, bearings, seals, lubrication, limited-slip differential (if equipped). Front Axle: Drive shafts, CV joints, hub bearings, seals (for Carrera 4). Rear Axle: Drive flanges, hub bearings, seals. Front Suspension: MacPherson struts, control arms, ball joints, bushings, anti-roll bar, spring rates, alignment specifications. Rear Suspension: Trailing arms, shock absorbers, springs, bushings, alignment specifications, asymmetrical rear suspension design. Wheels And Tires: Wheel bolt patterns, tire sizes, inflation pressures, balancing, torque specifications. Brake System: Brake discs, pads, calipers, master cylinder, brake lines, ABS system, parking brake, bleeding procedures, specifications. Steering System: Steering rack, tie rods, power steering pump, fluid, alignment specifications, troubleshooting. Body: Body panel removal/installation, door mechanisms, glass, seals, structural components, rust prevention, minor body repairs. Air Conditioner: Compressor, refrigerant, lines, controls, service and charging procedures. Electrical System: Wiring diagrams, fuse box, relays, battery, starter, alternator, lighting, ignition system, horn, power windows, mirrors, diagnostics, ECU. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plugs, brake fluid flush, coolant flush, belt inspection and replacement. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting for engine, electrical, and mechanical issues. Repair: Step-by-step instructions for component removal, disassembly, reassembly, and installation. Diagnostics: Procedures for diagnosing faults using specialized tools and interpretative data. Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to full engine and transmission rebuilds. Includes detailed torque specifications, clearances, and component tolerances. Diagrams: Highly detailed, factory-quality exploded views and schematics for all systems. Access: Designed for professional mechanics, providing information at a professional workshop level. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Typically text-searchable for quick information retrieval. Print Quality Quality: High-resolution scans suitable for printing individual pages or sections. Binding Type Binding: N/A (Digital Product) Paper Type Paper: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally aspirated, air-cooled flat-six (M64 engine family) Displacement: 3.6 Liters (3600 cc) for most 964 models Performance Horsepower Range: Approximately 250-265 hp (depending on year and specific market tune) Torque Range: Approximately 228-240 lb-ft (depending on year and specific market tune) Fuel System Injection System: Bosch Motronic electronic fuel injection and engine management Fuel Type: Unleaded gasoline (premium octane recommended) 🔧 Transmission Standard Transmission Type: 5-speed manual transaxle (G50 gearbox) Optional Transmission Type: Tiptronic automatic transmission (4-speed) Features All Wheel Drive: Carrera 4 models feature a permanent all-wheel-drive system with a viscous coupling. 📐 Dimensions Exterior Wheelbase: Approx. 2272 mm (89.4 in) Length: Approx. 4250 mm (167.3 in) Width: Approx. 1775 mm (69.9 in) Height: Approx. 1310 mm (51.6 in) Weights Curb Weight Carrera2: Approx. 1450 kg (3197 lbs) Curb Weight Carrera4: Approx. 1560 kg (3439 lbs) 🛡️ Safety Features Ratings Crash Safety Era: While specific modern crash ratings may not be directly comparable, Porsche engineering prioritized driver safety and chassis integrity for its era. Active Features ABS: Anti-lock Braking System (ABS) standard on most models. AWD: All-wheel-drive system in Carrera 4...
The 964 generation represents a significant evolution in the Porsche 911 lineage, bridging air-cooled engineering with early electronic integration. This manual is essential for owners and specialists seeking to maintain and repair these iconic vehicles.
Competitive Analysis
Analogy:
Similar to a doctor's reference book for the 964, offering precise diagnostic and repair information that exceeds generic repair guides.
Key Features
Factory Origin:
Directly sourced from Porsche factory documentation, ensuring accuracy and completeness.
Digital Access:
Instant download provides immediate access to critical repair information, eliminating shipping delays and CD-ROM dependencies.
📋 Manual Details
Coverage Areas
Primary Coverage:
Porsche 911 Carrera 4 & 2 (964 generation)
Specific Years:
1989, 1990, 1991, 1992, 1993
Page Count
Estimated Page Count:
Varies by specific manual edition, but factory manuals for this era are typically comprehensive, often exceeding 1000 pages for complete sets.
Manual Type
Type:
Factory Service Manual / Workshop Manual / Repair Manual
Scheduled maintenance, oil changes, filter replacements, spark plugs, brake fluid flush, coolant flush, belt inspection and replacement.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting for engine, electrical, and mechanical issues.
Repair:
Step-by-step instructions for component removal, disassembly, reassembly, and installation.
Diagnostics:
Procedures for diagnosing faults using specialized tools and interpretative data.
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to full engine and transmission rebuilds. Includes detailed torque specifications, clearances, and component tolerances.
Diagrams:
Highly detailed, factory-quality exploded views and schematics for all systems.
Access:
Designed for professional mechanics, providing information at a professional workshop level.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Typically text-searchable for quick information retrieval.
Print Quality
Quality:
High-resolution scans suitable for printing individual pages or sections.
Approximately 250-265 hp (depending on year and specific market tune)
Torque Range:
Approximately 228-240 lb-ft (depending on year and specific market tune)
Fuel System
Injection System:
Bosch Motronic electronic fuel injection and engine management
Fuel Type:
Unleaded gasoline (premium octane recommended)
🔧 Transmission
Standard
Transmission Type:
5-speed manual transaxle (G50 gearbox)
Optional
Transmission Type:
Tiptronic automatic transmission (4-speed)
Features
All Wheel Drive:
Carrera 4 models feature a permanent all-wheel-drive system with a viscous coupling.
📐 Dimensions
Exterior
Wheelbase:
Approx. 2272 mm (89.4 in)
Length:
Approx. 4250 mm (167.3 in)
Width:
Approx. 1775 mm (69.9 in)
Height:
Approx. 1310 mm (51.6 in)
Weights
Curb Weight Carrera2:
Approx. 1450 kg (3197 lbs)
Curb Weight Carrera4:
Approx. 1560 kg (3439 lbs)
🛡️ Safety Features
Ratings
Crash Safety Era:
While specific modern crash ratings may not be directly comparable, Porsche engineering prioritized driver safety and chassis integrity for its era.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most models.
AWD:
All-wheel-drive system in Carrera 4 enhances traction and stability.
Passive Features
Airbags:
Driver's side airbag standard from later 964 years.
Seatbelts:
Three-point inertia-reel seat belts.
💡 Technology Features
Infotainment
Audio System:
Original factory-installed radio/cassette systems, often with amplifier upgrades available. Manual details basic electrical connections for these.
Driver Assistance
ABS:
Introduction of ABS represents a key technological advancement for the 911 in this era.
Connectivity
Connectivity Features:
Limited by modern standards. Focus is on core vehicle functionality and diagnostics rather than integrated smart features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles or annually, whichever comes first, though factory manual specifies based on driving conditions.
Major Service Interval:
Includes spark plug replacement, brake fluid flush, coolant check/flush, belt inspection, typically around 30,000-60,000 miles or as per manual directives.
Fluid Specifications
Engine Oil:
Porsche A40 approved synthetic oil, e.g., Mobil 1 0W-40 or equivalent.
Brake Fluid:
DOT 4 or DOT 5.1 (check specific year/manual for exact recommendation), with regular flush intervals.
Transmission Fluid:
Manual: GL-5 gear oil (e.g., Mobilube 75W-90). Automatic: ATF fluid as specified by Porsche.
Intermediate Shaft (IMS) bearing (though less prone than later models), oil pressure switches, rear main seal, suspension bushings, clutch wear.
Electrical Gremlins:
Older wiring harnesses and connectors can degrade, leading to intermittent electrical faults. The manual provides detailed diagnostic procedures for these.
📚 Vehicle History
Brand Heritage
Heritage:
Porsche's legacy of performance and motorsport excellence is deeply ingrained in the 911's DNA, continuing with the 964.
Model Evolution
964 Significance:
The 964 marked the first major redesign of the 911 in 15 years, introducing 85% new or revised components, including the 3.6L engine, coil springs instead of torsion bars, and ABS.
Production
Production Years 964:
1989-1994
Manufacturing Location:
Stuttgart, Germany
🏆 Awards & Recognition
Recognitions
Automotive Press:
The 964 generation received acclaim for its improved handling, comfort, and performance over its predecessor, cementing its place as a desirable modern classic.