Porsche 928 S4 1987 1988 1989 1990 1991 Service Repair Manual R
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🏷️ Basic Information Identification Make: Porsche Model: 928 S4 Years Covered: 1987, 1988, 1989, 1990, 1991 👋 Introduction Market Position Market Position: The Porsche 928 S4 was a luxurious, high-performance grand tourer, positioned as a unique alternative to traditional front-engined sports cars. Competitive Analysis Competitive Analysis: Competed with other luxury GT cars of its era, such as the Jaguar XJS, Aston Martin V8 Vantage, and high-end models from Mercedes-Benz and BMW, offering a distinct rear-engined bias in handling feel despite its front-engine layout. Key Features Key Features: Distinctive transaxle layout for optimal weight distribution, powerful V8 engine, advanced (for its time) chassis and suspension, and a luxurious interior. Manual Value Proposition: Provides essential, in-depth technical information to maintain and repair the sophisticated Porsche 928 S4, crucial for preserving its performance and value. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Page Count: 2836 Delivery Method: Instant Download Printable: Yes Compatibility: Windows, Mac, Linux OS Required Software: Adobe Reader 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, including disassembly, assembly, timing, lubrication, cooling, fuel injection, ignition, and emissions control systems. Transmission: Automatic transmission (e.g., 4-speed automatic transaxle), including diagnosis, repair, adjustments, and fluid specifications. Drivetrain: Front-wheel drive system, driveshafts, differentials, and associated components. Suspension: Front and rear suspension systems, including components like control arms, struts, springs, shock absorbers, and alignment procedures. Steering: Power steering system, steering rack, linkages, and adjustments. Brakes: Hydraulic brake system, including ABS (Anti-lock Braking System), master cylinder, calipers, rotors, brake lines, and bleeding procedures. Electrical: Complete electrical system, including wiring diagrams, fuse/relay locations, battery, charging system, starting system, lighting, instrumentation, and power accessories. Body: Body and chassis, including exterior panels, doors, windows, sunroof, bumpers, and interior trim removal/installation. Climate Control: Air conditioning (A/C) and heating systems, including components, diagnosis, and refrigerant handling. Fuel System: Fuel tank, fuel pump, fuel lines, fuel injectors, and fuel pressure regulation. Exhaust System: Removal, installation, and troubleshooting of exhaust manifolds, catalytic converters, mufflers, and hangers. Cooling System: Radiator, water pump, thermostat, hoses, fan, and coolant flow diagnosis. Interior Systems: Seat removal, dashboard disassembly, door panel removal, interior trim, and headliner services. Lighting System: Headlights, taillights, interior lighting, and troubleshooting electrical faults related to lighting. Fuel Tank And Lines: Fuel tank removal and installation, fuel line routing, and leak diagnosis. Procedures Included Maintenance: Scheduled maintenance, oil changes, fluid checks, filter replacements, spark plug replacement, and general upkeep. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon faults. Repair: Detailed step-by-step instructions for repairing or replacing virtually all vehicle components. Disassembly Assembly: Comprehensive guidance on disassembling and reassembling all major vehicle systems and components. Adjustments: Precise instructions for adjusting various vehicle systems, including engine, transmission, and brakes. Installation: Procedures for installing new or replacement parts and components. Torquing Procedures: Detailed torque specifications for all critical fasteners and threaded connections, essential for proper assembly and preventing damage. Diagnostic Procedures: Methods for diagnosing engine performance issues, electrical faults, and mechanical problems using specified testing procedures and equipment. Technical Depth Depth: Comprehensive 'bumper-to-bumper' coverage, suitable for both professional mechanics and skilled DIY enthusiasts. Diagrams: Detailed illustrations, exploded diagrams, drawings, and photographs to guide repairs. Special Tools: Reference to specific Porsche special service tools (SSTs) and their usage. Specifications: Inclusion of service data, factory specifications, allowable limits, and tightening torques. Safety Precautions: Detailed safety notes, precautions, DANGER, CAUTION, and NOTE advisories for hazardous operations. 📊 Manual Specifications File Format File Format: PDF Print Quality: High-resolution, suitable for printing all 2836 pages. Searchability: Likely text-searchable PDF for efficient information retrieval. Binding Type: N/A (Digital PDF) Paper Type: N/A (Digital PDF) Document Completeness: 100% Complete and Intact, no missing or corrupt pages/sections. ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V8 Displacement: 5.0 Liters (4957 cc) Bore X Stroke: 100.0 mm x 79.5 mm (approximate) Compression Ratio: 10.0:1 Valve Train: 4 Valves per cylinder, DOHC (Dual Overhead Camshafts) Performance Horsepower: 310 hp @ 6000 rpm (DIN) Torque: 317 lb-ft (430 Nm) @ 3000 rpm (DIN) Fuel System Fuel Delivery: Bosch L-Jetronic Fuel Injection Fuel Type: Premium Unleaded Gasoline (91 Octane or higher) Cooling System Cooling Type: Liquid-Cooled Ignition System Ignition Type: Electronic Ignition 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transaxle (Standard) Optional Transmission Type Optional: 5-Speed Manual Transaxle (Limited availability, often not specified for S4 models in some markets) Features Transaxle Layout: Rear transaxle design combining transmission and differential for near 50/50 weight distribution. 📐 Dimensions Exterior Length: 4654 mm (183.2 inches) Width: 1785 mm (70.3 inches) Height: 1285 mm (50.6 inches) Wheelbase: 2700 mm (106.3 inches) Front Track: 1490 mm (58.7 inches) Rear Track: 1450 mm (57.1 inches) Weights Curb Weight: Approximately 1650 kg (3638 lbs) for automatic transmission models. Gross Weight Rating: Approx. 2100 kg (4630 lbs) Towing Capacity: Not typically specified or recommended for this...
The Porsche 928 S4 was a luxurious, high-performance grand tourer, positioned as a unique alternative to traditional front-engined sports cars.
Competitive Analysis
Competitive Analysis:
Competed with other luxury GT cars of its era, such as the Jaguar XJS, Aston Martin V8 Vantage, and high-end models from Mercedes-Benz and BMW, offering a distinct rear-engined bias in handling feel despite its front-engine layout.
Key Features
Key Features:
Distinctive transaxle layout for optimal weight distribution, powerful V8 engine, advanced (for its time) chassis and suspension, and a luxurious interior.
Manual Value Proposition:
Provides essential, in-depth technical information to maintain and repair the sophisticated Porsche 928 S4, crucial for preserving its performance and value.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF
Page Count:
2836
Delivery Method:
Instant Download
Printable:
Yes
Compatibility:
Windows, Mac, Linux OS
Required Software:
Adobe Reader
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, including disassembly, assembly, timing, lubrication, cooling, fuel injection, ignition, and emissions control systems.
Transmission:
Automatic transmission (e.g., 4-speed automatic transaxle), including diagnosis, repair, adjustments, and fluid specifications.
Drivetrain:
Front-wheel drive system, driveshafts, differentials, and associated components.
Suspension:
Front and rear suspension systems, including components like control arms, struts, springs, shock absorbers, and alignment procedures.
Steering:
Power steering system, steering rack, linkages, and adjustments.
Brakes:
Hydraulic brake system, including ABS (Anti-lock Braking System), master cylinder, calipers, rotors, brake lines, and bleeding procedures.
Electrical:
Complete electrical system, including wiring diagrams, fuse/relay locations, battery, charging system, starting system, lighting, instrumentation, and power accessories.
Body:
Body and chassis, including exterior panels, doors, windows, sunroof, bumpers, and interior trim removal/installation.
Climate Control:
Air conditioning (A/C) and heating systems, including components, diagnosis, and refrigerant handling.
Removal, installation, and troubleshooting of exhaust manifolds, catalytic converters, mufflers, and hangers.
Cooling System:
Radiator, water pump, thermostat, hoses, fan, and coolant flow diagnosis.
Interior Systems:
Seat removal, dashboard disassembly, door panel removal, interior trim, and headliner services.
Lighting System:
Headlights, taillights, interior lighting, and troubleshooting electrical faults related to lighting.
Fuel Tank And Lines:
Fuel tank removal and installation, fuel line routing, and leak diagnosis.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, fluid checks, filter replacements, spark plug replacement, and general upkeep.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon faults.
Repair:
Detailed step-by-step instructions for repairing or replacing virtually all vehicle components.
Disassembly Assembly:
Comprehensive guidance on disassembling and reassembling all major vehicle systems and components.
Adjustments:
Precise instructions for adjusting various vehicle systems, including engine, transmission, and brakes.
Installation:
Procedures for installing new or replacement parts and components.
Torquing Procedures:
Detailed torque specifications for all critical fasteners and threaded connections, essential for proper assembly and preventing damage.
Diagnostic Procedures:
Methods for diagnosing engine performance issues, electrical faults, and mechanical problems using specified testing procedures and equipment.
Technical Depth
Depth:
Comprehensive 'bumper-to-bumper' coverage, suitable for both professional mechanics and skilled DIY enthusiasts.
Diagrams:
Detailed illustrations, exploded diagrams, drawings, and photographs to guide repairs.
Special Tools:
Reference to specific Porsche special service tools (SSTs) and their usage.
Specifications:
Inclusion of service data, factory specifications, allowable limits, and tightening torques.
Safety Precautions:
Detailed safety notes, precautions, DANGER, CAUTION, and NOTE advisories for hazardous operations.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality:
High-resolution, suitable for printing all 2836 pages.
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Binding Type:
N/A (Digital PDF)
Paper Type:
N/A (Digital PDF)
Document Completeness:
100% Complete and Intact, no missing or corrupt pages/sections.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V8
Displacement:
5.0 Liters (4957 cc)
Bore X Stroke:
100.0 mm x 79.5 mm (approximate)
Compression Ratio:
10.0:1
Valve Train:
4 Valves per cylinder, DOHC (Dual Overhead Camshafts)
Performance
Horsepower:
310 hp @ 6000 rpm (DIN)
Torque:
317 lb-ft (430 Nm) @ 3000 rpm (DIN)
Fuel System
Fuel Delivery:
Bosch L-Jetronic Fuel Injection
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher)
Cooling System
Cooling Type:
Liquid-Cooled
Ignition System
Ignition Type:
Electronic Ignition
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transaxle (Standard)
Optional
Transmission Type Optional:
5-Speed Manual Transaxle (Limited availability, often not specified for S4 models in some markets)
Features
Transaxle Layout:
Rear transaxle design combining transmission and differential for near 50/50 weight distribution.
📐 Dimensions
Exterior
Length:
4654 mm (183.2 inches)
Width:
1785 mm (70.3 inches)
Height:
1285 mm (50.6 inches)
Wheelbase:
2700 mm (106.3 inches)
Front Track:
1490 mm (58.7 inches)
Rear Track:
1450 mm (57.1 inches)
Weights
Curb Weight:
Approximately 1650 kg (3638 lbs) for automatic transmission models.
Gross Weight Rating:
Approx. 2100 kg (4630 lbs)
Towing Capacity:
Not typically specified or recommended for this performance vehicle.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Modern crash test rating systems were less prevalent and standardized during the production period of these vehicles).
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional or standard on some later models.
Passive Features
Airbags:
Driver's side airbag standard on later models; passenger airbag became standard later.
Seat Belts:
Three-point retractable seat belts with pretensioners.
Chassis Design:
Designed with a robust chassis and crumple zones.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog and digital displays for instrumentation. Original stereos were typically Blaupunkt or Becker units, often with cassette players. Modern upgrades are common.
Driver Assistance
Driver Assistance Features:
ABS, power steering, cruise control.
Connectivity
Connectivity Features:
N/A (No factory integrated connectivity features like Bluetooth or USB).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles or annually, whichever comes first. Consult manual for specific recommendations based on driving conditions.
Timing Belt Replacement:
Crucial maintenance item. Typically every 30,000-60,000 miles or 3-5 years, as the V8 engine is an interference design. Refer to manual for exact interval.
Major Service:
Comprehensive checks and component replacements usually recommended at 60,000 or 100,000-mile intervals.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity grade (e.g., 5W-40 or 10W-40 synthetic) and API service classification (e.g., SG or SH).
Coolant:
Porsche approved coolant mixture (typically 50/50 distilled water and ethylene glycol antifreeze).
Brake Fluid:
DOT 4 or DOT 5.1 high-performance brake fluid.
Transmission Fluid:
Specific automatic transmission fluid (ATF) as per Porsche specifications for the relevant transmission model. Refer to manual for part number.
Power Steering Fluid:
Specific hydraulic fluid as recommended by Porsche for the power steering system.
Clutch Fluid:
If equipped with manual transmission: DOT 4 brake fluid.
Differential Fluid:
Specific gear oil for the transaxle differential, refer to manual for type and capacity.
Known Issues
Known Issues:
Timing belt failure (critical), fuel line degradation, electrical gremlins (especially aged wiring and connectors), AC system performance, hatch strut failure, potential for rear main seal leaks, suspension bushing wear.
Manual Assistance For Issues:
This manual provides detailed troubleshooting steps and repair procedures to address these common and uncommon issues effectively.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Porsche has a long-standing reputation for engineering excellence, performance, and motorsport success.
Model Evolution
Model Evolution:
The 928 was introduced in 1977 as a more luxurious and comfortable GT alternative to the 911. The S4 variant, introduced in 1986, represented a significant update with improved aerodynamics, a larger engine, and more power.
Production
Production Years:
1978-1995 (928 model range). S4 variant: 1986-1991.
Manufacturing Location:
Stuttgart, Germany
Sales Figures:
Total 928 production was around 61,000 units. S4 models constituted a significant portion of later production.
🏆 Awards & Recognition
Recognitions
Recognitions:
The Porsche 928 was lauded for its innovative engineering and luxurious GT capabilities, often featured in automotive magazines for its performance and design.
Ratings
Ratings:
Consistently received high marks for driving dynamics and comfort in contemporary reviews. Valued by collectors for its unique character.