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Porsche 944 S2 1989 1990 1991 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Porsche Model: 944 S2 Years Covered: 1989, 1990, 1991 👋 Introduction Market Position Vehicle Segment: Front-engine, rear-wheel-drive sports coupe/cabriolet Brand Philosophy: Combines Porsche's performance heritage with practicality and advanced engineering for its era. Competitive Analysis Competitors Era: BMW E30, Nissan 300ZX (Z32), Toyota Supra (MkIII), Chevrolet Camaro/Pontiac Firebird Key Features Driving Dynamics: Excellent weight distribution, sophisticated suspension, responsive handling. Design: Iconic 'transaxle' design, aerodynamic profile, well-appointed interior. Manual Value Proposition: Enables owners and technicians to perform high-quality maintenance and repairs, saving cost and ensuring longevity. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Delivery Method: Electronic Delivery via Email Printability: Yes 📖 Manual Coverage Systems Covered Engine Mechanical: Complete Engine Tune-ups, Overhaul, Removal & Installation, Assemblies & Disassemblies Fuel System: Fuel injection system, fuel pump, injectors, fuel lines, fuel tank Ignition System: Ignition timing, spark plugs, ignition coils, distributor (if applicable), ECU control Lubrication System: Oil pump, oil filter, oil cooler, oil pressure, lubrication intervals Cooling System: Radiator, water pump, thermostat, coolant hoses, cooling fan operation Exhaust System: Exhaust manifold, catalytic converter, mufflers, exhaust pipes Electrical System: Wiring diagrams, battery, alternator, starter, lighting, fuses, relays, power windows, mirrors Transmission: Manual and Automatic transmission removal & installation, internal overhaul, fluid specifications Drivetrain: Driveshafts, CV joints, differentials, wheel bearings Suspension: Front and rear suspension components, shock absorbers, struts, control arms, bushings, alignment specifications Steering: Power steering system, steering rack, tie rods, steering column Brakes: Brake system components, hydraulic lines, calipers, brake pads, rotors, ABS system (if equipped), bleeding procedures Body And Chassis: Body panel removal & installation, door mechanisms, interior trim, glass replacement, chassis components Procedures Included Maintenance: Routine maintenance, fluid changes, filter replacements, tune-ups Diagnostics: Troubleshooting guides, diagnostic fault codes (if applicable), symptom analysis Repair: Detailed repair instructions for all major systems Overhaul: Complete engine and transmission overhaul procedures Installation: Removal and installation procedures for major components Special Tools: Identification and usage of Porsche special tools Technical Depth Depth: Comprehensive, suitable for professional technicians and knowledgeable DIY enthusiasts Emphasis: Highlights special aspects of Porsche 944 S2, proprietary component instructions included 📊 Manual Specifications File Format File Type: PDF Digital Delivery: Fast and Free Electronic Delivery via Email Searchability: Assumed searchable PDF (standard for most service manuals) Print Quality: Printable ⚙️ Engine Specifications Primary Engine Engine Code: M44.01 (944 S2) Engine Type: Naturally Aspirated Inline-4 Cylinder, DOHC Displacement: 3.0 Liters (2990 cc) Performance Horsepower: 208 hp @ 5800 rpm Torque: 270 lb-ft (366 Nm) @ 4000 rpm Fuel System Fuel Delivery: Bosch L-Jetronic fuel injection Recommended Fuel: Premium Unleaded Gasoline (91 octane or higher) Engine Management ECU: Digital Engine Control Unit (ECU) 🔧 Transmission Standard Type: 5-speed Manual Transaxle (G37/G52) Optional Type: 4-speed Automatic Transaxle (optional) Features Layout: Rear transaxle design (engine in front, transmission at rear) Fluid Specifications Manual Gear Oil: API GL-4, SAE 75W-90 or 80W-90 synthetic gear oil (refer to manual for exact PN and capacity) Automatic Transmission Fluid: Dexron III or equivalent (refer to manual for exact PN and capacity) 📐 Dimensions Exterior Length: 4230 mm (166.5 in) Width: 1735 mm (68.3 in) Height: 1280 mm (50.4 in) (Coupe) Wheelbase: 2450 mm (96.5 in) Weights Curb Weight: Approx. 1400 kg (3086 lbs) (Coupe) Weight Distribution: Near 50/50 front/rear bias 🛡️ Safety Features Ratings Crash Test Data: Information typically found in OEM service manuals, specific ratings may vary by region and testing agency. Active Features ABS: Anti-lock Braking System (standard on S2 models) Passive Features Airbags: Driver airbag (standard on S2 models), passenger airbag optional/standard depending on market and build date. Seatbelts: Three-point inertia-reel seatbelts Rollover Protection: Reinforced A-pillars and windscreen frame (standard for Coupe, integrated in cabriolet design) 💡 Technology Features Infotainment Audio System: Period-correct premium audio systems (e.g., Blaupunkt, Porsche CR series), often with cassette decks. Driver Assistance ABS: Standard ABS system enhances braking control. Connectivity Features: Limited by era, primarily focused on core vehicle functions and comfort. No modern infotainment or connectivity features. 🔧 Maintenance Service Intervals Oil Change: Typically every 5,000-7,500 miles or annually (refer to manual for precise Porsche recommendations). Timing Belt Replacement: Critical: Every 45,000 miles or 5 years due to interference engine design. (Refer to manual for specific PN and procedure). Spark Plug Replacement: Approximately every 30,000 miles (refer to manual for exact type and gap). Fluid Specifications Engine Oil: Mobil 1 0W-40 or similar high-quality synthetic, API SN, ACEA A3/B4 (refer to manual for exact PN and capacity) Coolant: Porsche approved coolant (e.g., G48, G05) mixed 50/50 with distilled water. Brake Fluid: DOT 4 Low-Viscosity (LV) or DOT 4 Plus (refer to manual for exact PN). Known Issues Common Problems: Fuel line degradation, coolant hose leaks, window regulator failure, transaxle mounts, ABS sensor issues, clutch slave cylinder leaks. Engine Specific: Camshaft wear on high-mileage examples, potential for oil leaks...
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Porsche 944 S2 1989 1990 1991 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
944 S2
Years Covered:
1989, 1990, 1991
👋 Introduction
Market Position
Vehicle Segment:
Front-engine, rear-wheel-drive sports coupe/cabriolet
Brand Philosophy:
Combines Porsche's performance heritage with practicality and advanced engineering for its era.
Competitive Analysis
Competitors Era:
BMW E30, Nissan 300ZX (Z32), Toyota Supra (MkIII), Chevrolet Camaro/Pontiac Firebird
Key Features
Driving Dynamics:
Excellent weight distribution, sophisticated suspension, responsive handling.
Design:
Iconic 'transaxle' design, aerodynamic profile, well-appointed interior.
Manual Value Proposition:
Enables owners and technicians to perform high-quality maintenance and repairs, saving cost and ensuring longevity.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF
Delivery Method:
Electronic Delivery via Email
Printability:
Yes
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete Engine Tune-ups, Overhaul, Removal & Installation, Assemblies & Disassemblies
Fuel System:
Fuel injection system, fuel pump, injectors, fuel lines, fuel tank
Ignition System:
Ignition timing, spark plugs, ignition coils, distributor (if applicable), ECU control
Lubrication System:
Oil pump, oil filter, oil cooler, oil pressure, lubrication intervals
Cooling System:
Radiator, water pump, thermostat, coolant hoses, cooling fan operation
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, exhaust pipes
Electrical System:
Wiring diagrams, battery, alternator, starter, lighting, fuses, relays, power windows, mirrors
Transmission:
Manual and Automatic transmission removal & installation, internal overhaul, fluid specifications
Drivetrain:
Driveshafts, CV joints, differentials, wheel bearings
Suspension:
Front and rear suspension components, shock absorbers, struts, control arms, bushings, alignment specifications
Steering:
Power steering system, steering rack, tie rods, steering column
Brakes:
Brake system components, hydraulic lines, calipers, brake pads, rotors, ABS system (if equipped), bleeding procedures
Body And Chassis:
Body panel removal & installation, door mechanisms, interior trim, glass replacement, chassis components
Procedures Included
Maintenance:
Routine maintenance, fluid changes, filter replacements, tune-ups
Diagnostics:
Troubleshooting guides, diagnostic fault codes (if applicable), symptom analysis
Repair:
Detailed repair instructions for all major systems
Overhaul:
Complete engine and transmission overhaul procedures
Installation:
Removal and installation procedures for major components
Special Tools:
Identification and usage of Porsche special tools
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and knowledgeable DIY enthusiasts
Emphasis:
Highlights special aspects of Porsche 944 S2, proprietary component instructions included
📊 Manual Specifications
File Format
File Type:
PDF
Digital Delivery:
Fast and Free Electronic Delivery via Email
Searchability:
Assumed searchable PDF (standard for most service manuals)
Print Quality:
Printable
⚙️ Engine Specifications
Primary Engine
Engine Code:
M44.01 (944 S2)
Engine Type:
Naturally Aspirated Inline-4 Cylinder, DOHC
Displacement:
3.0 Liters (2990 cc)
Performance
Horsepower:
208 hp @ 5800 rpm
Torque:
270 lb-ft (366 Nm) @ 4000 rpm
Fuel System
Fuel Delivery:
Bosch L-Jetronic fuel injection
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher)
Engine Management
ECU:
Digital Engine Control Unit (ECU)
🔧 Transmission
Standard
Type:
5-speed Manual Transaxle (G37/G52)
Optional
Type:
4-speed Automatic Transaxle (optional)
Features
Layout:
Rear transaxle design (engine in front, transmission at rear)
Fluid Specifications
Manual Gear Oil:
API GL-4, SAE 75W-90 or 80W-90 synthetic gear oil (refer to manual for exact PN and capacity)
Automatic Transmission Fluid:
Dexron III or equivalent (refer to manual for exact PN and capacity)
📐 Dimensions
Exterior
Length:
4230 mm (166.5 in)
Width:
1735 mm (68.3 in)
Height:
1280 mm (50.4 in) (Coupe)
Wheelbase:
2450 mm (96.5 in)
Weights
Curb Weight:
Approx. 1400 kg (3086 lbs) (Coupe)
Weight Distribution:
Near 50/50 front/rear bias
🛡️ Safety Features
Ratings
Crash Test Data:
Information typically found in OEM service manuals, specific ratings may vary by region and testing agency.
Active Features
ABS:
Anti-lock Braking System (standard on S2 models)
Passive Features
Airbags:
Driver airbag (standard on S2 models), passenger airbag optional/standard depending on market and build date.
Seatbelts:
Three-point inertia-reel seatbelts
Rollover Protection:
Reinforced A-pillars and windscreen frame (standard for Coupe, integrated in cabriolet design)
💡 Technology Features
Infotainment
Audio System:
Period-correct premium audio systems (e.g., Blaupunkt, Porsche CR series), often with cassette decks.
Driver Assistance
ABS:
Standard ABS system enhances braking control.
Connectivity
Features:
Limited by era, primarily focused on core vehicle functions and comfort. No modern infotainment or connectivity features.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 miles or annually (refer to manual for precise Porsche recommendations).
Timing Belt Replacement:
Critical: Every 45,000 miles or 5 years due to interference engine design. (Refer to manual for specific PN and procedure).
Spark Plug Replacement:
Approximately every 30,000 miles (refer to manual for exact type and gap).
Fluid Specifications
Engine Oil:
Mobil 1 0W-40 or similar high-quality synthetic, API SN, ACEA A3/B4 (refer to manual for exact PN and capacity)
Coolant:
Porsche approved coolant (e.g., G48, G05) mixed 50/50 with distilled water.
Brake Fluid:
DOT 4 Low-Viscosity (LV) or DOT 4 Plus (refer to manual for exact PN).
Known Issues
Common Problems:
Fuel line degradation, coolant hose leaks, window regulator failure, transaxle mounts, ABS sensor issues, clutch slave cylinder leaks.
Engine Specific:
Camshaft wear on high-mileage examples, potential for oil leaks from seals.
📚 Vehicle History
Brand Heritage
Porsche Legacy:
Porsche is renowned for its engineering excellence, performance, and motorsport pedigree.
Model Evolution
944 Lineage:
Evolved from the 924, the 944 was a significant upgrade, becoming one of Porsche's best-selling models. The S2 represented the pinnacle of naturally aspirated 944 development.
944 S2 Introduction:
Introduced in 1989, the 944 S2 featured the larger 3.0L engine and improved styling, including the common front bumper and side skirts shared with the Turbo model.
Production
Production Period:
1989-1991
Manufacturing Location:
Neckarsulm, Germany
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Porsche 944 series, including the S2, is highly regarded for its performance, handling, and relative reliability compared to some contemporaries. Often cited as a great driver's car.
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