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Porsche 987 Boxster Cayman 2009-2011 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Porsche Model: Boxster Model Variant: 987 Model Year Start: 2009 Model Year End: 2011 Codes Chassis Code: 987 Engine Code Family: MA1 👋 Introduction Market Position Positioning: Premium sports car segment. The 987 generation represents the pinnacle of the Boxster and Cayman lineage before the 981 generation. Competitive Analysis Competitors: BMW Z4, Audi TT, Mercedes-Benz SLK, Chevrolet Corvette. Key Features Vehicle Appeal: Mid-engine, rear-wheel-drive layout providing exceptional handling balance and driver engagement. Manual Value: Provides comprehensive, factory-level information essential for maintaining the performance and longevity of these specialized vehicles. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service, repair, and troubleshooting for Porsche 987 Boxster and Cayman models. Page Count Estimated Page Count: Hundreds (specific count not provided, but described as very detailed) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management, fuel system, exhaust system, cooling system, lubrication system. Transmission: Manual and PDK (Porsche Doppelkupplung) transmission systems, clutch, driveline, axles. Chassis: Suspension (front and rear), steering system, braking system (including ABS, PSM), wheels and tires. Electrical: Complete vehicle electrical system, battery, charging system, lighting, instrumentation, infotainment, ECUs, wiring diagrams. Body: Body structure, exterior panels, doors, windows, convertible top (for Boxster), interior trim, HVAC system. Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, spark plug replacement, brake pad replacement, fluid checks and changes. Diagnostics: Troubleshooting guides for common and uncommon issues, fault code interpretation, diagnostic procedures for all major systems. Repair: Detailed step-by-step repair instructions for mechanical, electrical, and body components. Includes disassembly, reassembly, and adjustment procedures. Specifications: Torque specifications, tolerances, fluid capacities, electrical data, and diagnostic parameters. Technical Depth Depth: Extremely high. Covers everything from basic maintenance to complex engine and transmission rebuilds, electronic diagnostics, and bodywork repairs. 📊 Manual Specifications File Format Format: PDF Searchable: Likely searchable text within PDF, common for official manuals. Print Quality Printable: Yes, full manual or individual pages can be printed. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Licensing License: Lifetime use, no expiry, no renewal fees. Compatibility Operating Systems: Windows and MAC compatible. Access Device Compatibility: Usable on multiple computers, tablets, and smartphones. ⚙️ Engine Specifications Primary Engine Engine Type: Horizontally opposed (flat) six-cylinder, naturally aspirated. Displacement Boxster: 2.9L (approx. 2893 cc) for base model, 3.4L (approx. 3387 cc) for S model. Displacement Cayman: 2.9L (approx. 2893 cc) for base model, 3.4L (approx. 3387 cc) for S model. Performance Horsepower 2.9L: 255 hp @ 6400 rpm Torque 2.9L: 214 lb-ft @ 4400-6000 rpm Horsepower 3.4L: 310 hp @ 6200 rpm Torque 3.4L: 265 lb-ft @ 4400-6000 rpm Fuel System Injection Type: Direct Fuel Injection (DFI) in later 2009+ models, previously Port Injection. Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended). Engine Management ECU Family: Bosch Motronic 🔧 Transmission Standard Type Boxster Cayman: 6-speed Manual Transaxle Optional Type Boxster Cayman: 7-speed PDK (Porsche Doppelkupplung) Automatic Transaxle Features Pdk Features: Dual-clutch system with manual shifting modes (paddle shifters or selector lever), optimized shift times. Clutch Clutch Type: Single dry-plate clutch (manual), Twin-plate wet clutch (PDK). 📐 Dimensions Exterior Wheelbase: Approx. 2415 mm (95.1 in) Length: Approx. 4404 mm (173.4 in) Width: Approx. 1801 mm (70.9 in) Height: Approx. 1295 mm (51.0 in) for Boxster, 1301 mm (51.2 in) for Cayman Weights Curb Weight Base Boxster: Approx. 1350 kg (2976 lbs) Curb Weight Base Cayman: Approx. 1360 kg (2998 lbs) 🛡️ Safety Features Ratings Crash Test Ratings: N/A specific published ratings for this generation, but typically high due to Porsche engineering and safety features. Active Features Stability Control: Porsche Stability Management (PSM), Traction Control (ASR). Braking System: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist. Passive Features Airbags: Driver and front passenger airbags, side airbags, knee airbags (optional/standard depending on market). Roll Over Protection: Integrated roll-over protection bars behind seats (Boxster), integral safety cage structure (Cayman). 💡 Technology Features Infotainment System: PCM (Porsche Communication Management) system, often with navigation, CD player, and optional Bose or Burmester audio. Connectivity: Bluetooth connectivity for phone calls, optional USB input. Driver Assistance Parking Assistance: ParkAssist (parking sensors) front and rear. Cruise Control: Standard cruise control. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 miles or annually, or as indicated by the vehicle's service indicator. Major Service: Major scheduled maintenance around 40,000-60,000 miles, including spark plugs, filters, and brake fluid. Fluid Specifications Engine Oil: Mobil 1 0W-40 Synthetic (check specific model year and engine variant for exact Porsche A40 approval). Coolant: Porsche approved G40 or G48 coolant (e.g., Pentosin Porschespecific). Brake Fluid: DOT 4, typically Porsche approved (e.g., Pentosin DOT 4 LV). Transmission Fluid Manual: Porsche approved synthetic gear oil (e.g., Mobilube PTX or equivalent). Transmission Fluid Pdk: Porsche approved ATF for PDK (e.g., Pentosin FFL-4)....
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Porsche 987 Boxster Cayman 2009-2011 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
Boxster
Model Variant:
987
Model Year Start:
2009
Model Year End:
2011
Codes
Chassis Code:
987
Engine Code Family:
MA1
👋 Introduction
Market Position
Positioning:
Premium sports car segment. The 987 generation represents the pinnacle of the Boxster and Cayman lineage before the 981 generation.
Competitive Analysis
Competitors:
BMW Z4, Audi TT, Mercedes-Benz SLK, Chevrolet Corvette.
Key Features
Vehicle Appeal:
Mid-engine, rear-wheel-drive layout providing exceptional handling balance and driver engagement.
Manual Value:
Provides comprehensive, factory-level information essential for maintaining the performance and longevity of these specialized vehicles.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service, repair, and troubleshooting for Porsche 987 Boxster and Cayman models.
Page Count
Estimated Page Count:
Hundreds (specific count not provided, but described as very detailed)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine management, fuel system, exhaust system, cooling system, lubrication system.
Transmission:
Manual and PDK (Porsche Doppelkupplung) transmission systems, clutch, driveline, axles.
Chassis:
Suspension (front and rear), steering system, braking system (including ABS, PSM), wheels and tires.
Electrical:
Complete vehicle electrical system, battery, charging system, lighting, instrumentation, infotainment, ECUs, wiring diagrams.
Body:
Body structure, exterior panels, doors, windows, convertible top (for Boxster), interior trim, HVAC system.
Procedures Included
Maintenance:
Routine servicing, oil changes, filter replacements, spark plug replacement, brake pad replacement, fluid checks and changes.
Diagnostics:
Troubleshooting guides for common and uncommon issues, fault code interpretation, diagnostic procedures for all major systems.
Repair:
Detailed step-by-step repair instructions for mechanical, electrical, and body components. Includes disassembly, reassembly, and adjustment procedures.
Specifications:
Torque specifications, tolerances, fluid capacities, electrical data, and diagnostic parameters.
Technical Depth
Depth:
Extremely high. Covers everything from basic maintenance to complex engine and transmission rebuilds, electronic diagnostics, and bodywork repairs.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Likely searchable text within PDF, common for official manuals.
Print Quality
Printable:
Yes, full manual or individual pages can be printed.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Licensing
License:
Lifetime use, no expiry, no renewal fees.
Compatibility
Operating Systems:
Windows and MAC compatible.
Access
Device Compatibility:
Usable on multiple computers, tablets, and smartphones.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Horizontally opposed (flat) six-cylinder, naturally aspirated.
Displacement Boxster:
2.9L (approx. 2893 cc) for base model, 3.4L (approx. 3387 cc) for S model.
Displacement Cayman:
2.9L (approx. 2893 cc) for base model, 3.4L (approx. 3387 cc) for S model.
Performance
Horsepower 2.9L:
255 hp @ 6400 rpm
Torque 2.9L:
214 lb-ft @ 4400-6000 rpm
Horsepower 3.4L:
310 hp @ 6200 rpm
Torque 3.4L:
265 lb-ft @ 4400-6000 rpm
Fuel System
Injection Type:
Direct Fuel Injection (DFI) in later 2009+ models, previously Port Injection.
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended).
Engine Management
ECU Family:
Bosch Motronic
🔧 Transmission
Standard
Type Boxster Cayman:
6-speed Manual Transaxle
Optional
Type Boxster Cayman:
7-speed PDK (Porsche Doppelkupplung) Automatic Transaxle
Features
Pdk Features:
Dual-clutch system with manual shifting modes (paddle shifters or selector lever), optimized shift times.
Clutch
Clutch Type:
Single dry-plate clutch (manual), Twin-plate wet clutch (PDK).
📐 Dimensions
Exterior
Wheelbase:
Approx. 2415 mm (95.1 in)
Length:
Approx. 4404 mm (173.4 in)
Width:
Approx. 1801 mm (70.9 in)
Height:
Approx. 1295 mm (51.0 in) for Boxster, 1301 mm (51.2 in) for Cayman
Weights
Curb Weight Base Boxster:
Approx. 1350 kg (2976 lbs)
Curb Weight Base Cayman:
Approx. 1360 kg (2998 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A specific published ratings for this generation, but typically high due to Porsche engineering and safety features.
Active Features
Stability Control:
Porsche Stability Management (PSM), Traction Control (ASR).
Braking System:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist.
Passive Features
Airbags:
Driver and front passenger airbags, side airbags, knee airbags (optional/standard depending on market).
Roll Over Protection:
Integrated roll-over protection bars behind seats (Boxster), integral safety cage structure (Cayman).
💡 Technology Features
Infotainment
System:
PCM (Porsche Communication Management) system, often with navigation, CD player, and optional Bose or Burmester audio.
Connectivity:
Bluetooth connectivity for phone calls, optional USB input.
Driver Assistance
Parking Assistance:
ParkAssist (parking sensors) front and rear.
Cruise Control:
Standard cruise control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 miles or annually, or as indicated by the vehicle's service indicator.
Major Service:
Major scheduled maintenance around 40,000-60,000 miles, including spark plugs, filters, and brake fluid.
Fluid Specifications
Engine Oil:
Mobil 1 0W-40 Synthetic (check specific model year and engine variant for exact Porsche A40 approval).
Coolant:
Porsche approved G40 or G48 coolant (e.g., Pentosin Porschespecific).
Brake Fluid:
DOT 4, typically Porsche approved (e.g., Pentosin DOT 4 LV).
Transmission Fluid Manual:
Porsche approved synthetic gear oil (e.g., Mobilube PTX or equivalent).
Transmission Fluid Pdk:
Porsche approved ATF for PDK (e.g., Pentosin FFL-4).
Known Issues
Intermediate Shaft Bearing:
While the IMS bearing issue was more prevalent in earlier generations, it's worth noting that some later 9A1 engines (found in these 2009+ models) have different bearing designs, but comprehensive checks are still advised.
Oil Leaks:
Potential for oil leaks from valve cover gaskets or oil cooler seals.
Pdk Transmission Service:
PDK requires specific fluid and filter changes at recommended intervals; irregular service can lead to costly repairs.
Convertible Top Mechanism:
Boxster convertible top hydraulics and seals may require maintenance or repair over time.
📚 Vehicle History
Brand Heritage
Heritage:
Porsche's legacy of performance, racing pedigree, and precision engineering.
Model Evolution
987 Generation:
The 987 generation (2005-2012) was a significant evolution from the 986, featuring updated styling, improved performance, and enhanced interior quality. This specific manual covers the facelifted models of the 987.
Production
Manufacturing Location:
Zuffenhausen, Germany (and Finland for some early models, though not this facelifted generation).
🏆 Awards & Recognition
Recognitions
General Reputation:
The 987 generation consistently received praise for its driving dynamics, build quality, and Porsche brand prestige.
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