Porsche 997 2004-2009 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Porsche Model: 997 Model Generation: 997.1 (First Generation) Codes Chassis Code: 997 👋 Introduction Market Position Market Positioning: The Porsche 997 represents the sixth generation of the iconic 911 series, maintaining its legacy as a high-performance sports car. Competitive Analysis Competitive Set: Competed against other premium sports cars of its era such as the Ferrari F430, Aston Martin V8 Vantage, and Chevrolet Corvette. Key Features Vehicle Focus: Renowned for its precise handling, powerful flat-six engines, and driver-centric experience. Manual Value Proposition Value Proposition: An indispensable resource for owners and technicians seeking to maintain, diagnose, and repair the Porsche 997 to factory specifications. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Model Years Covered: 2004, 2005, 2006, 2007, 2008, 2009 Page Count Estimated Page Count: Hundreds (Specific number not provided, but described as substantial for complete coverage) Manual Type Manual Type: Official Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service Repair: Comprehensive overhaul, diagnostics, and repair of all engine components. Transmission Service Repair: Coverage for both manual and Tiptronic transmissions, including rebuilds and diagnostics. Brake System: Detailed procedures for inspection, maintenance, and repair of braking components, including ABS. Wiring Diagram: Full electrical schematics and wiring diagrams for all vehicle systems. Electrical System: In-depth diagnosis and repair of all electrical components and circuits. Suspension: Coverage for front and rear suspension systems, including alignment procedures. Steering: Detailed information on steering rack, power steering system, and alignment. Cooling System: Maintenance and repair of radiator, coolant, and associated components. Fuel Injection: Diagnostics and repair of fuel delivery and injection systems. Fuel System: Coverage of fuel pump, tank, lines, and evaporative emissions system. Emission System: Information on emission control components and troubleshooting. Heater Air Conditional: Diagnosis and repair of HVAC system, including refrigerant handling. Engine Control System: Detailed diagnostics and repair procedures for ECU, sensors, and actuators. Chassis Body: Bodywork repair, chassis diagnostics, and structural information. Restraint System: Information on airbags, seatbelts, and associated safety systems. Interior: Coverage of interior trim, electronics, and components. Differential Drive: Maintenance and repair of rear differential and drive axles. Axle: Specific coverage for drive axles and components. Procedures Included General Maintenance: Routine checks, fluid changes, filter replacements, and basic servicing. Troubleshooting: Systematic approach to diagnosing and resolving common and complex issues. Periodic Lubrication: Detailed lubrication points and schedule for various components. Technical Depth Depth Of Coverage: Complete factory-level service and repair information, suitable for both DIY enthusiasts and professional mechanics. Repair Detail: Step-by-step instructions derived from complete vehicle disassembly. Visual Aids: Hundreds of photos, illustrations, drawings, and enlarged inset views. Diagnostic Information: Detailed diagnostic procedures and troubleshooting guides. Electrical Diagnostics: Integrated electrical system troubleshooting with detailed wiring diagrams. Critical Information Highlighting: Notes, cautions, and warnings integrated within repair procedures. Instruction Format: Numbered instructions with bold figure numbers for easy illustration matching. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable without restriction, allowing for full or partial printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Method Delivery Method: Instant Download via Link Software Requirements Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type Base Carrera: 3.6L Flat-6 (M97.01) Engine Type Carrera S: 3.8L Flat-6 (M97.01) Performance Horsepower Base Carrera: 325 hp @ 6800 rpm Torque Base Carrera: 370 Nm (273 lb-ft) @ 4250 rpm Horsepower Carrera S: 355 hp @ 6600 rpm Torque Carrera S: 400 Nm (295 lb-ft) @ 4600 rpm Fuel System Fuel Delivery: Sequential Multipoint Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (95 RON or higher recommended) Cooling System Cooling Type: Water-cooled 🔧 Transmission Standard Standard Transmission: 6-Speed Manual Transaxle (G97) Optional Optional Transmission: 5-Speed Tiptronic S Automatic Transaxle (A97) Features Clutch Type: Hydraulically Actuated Single Dry Plate Clutch 📐 Dimensions Exterior Length: Approx. 4435 mm (174.6 in) Width: Approx. 1808 mm (71.2 in) Height: Approx. 1300 mm (51.2 in) Weights Curb Weight Base Carrera: Approx. 1450 kg (3197 lbs) Curb Weight Carrera S: Approx. 1470 kg (3241 lbs) 🛡️ Safety Features Ratings Crash Test Ratings: While official NCAP ratings for this specific period are less common for low-volume sports cars, Porsche vehicles generally prioritize structural integrity and advanced safety systems. Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Stability Program (PSM - Porsche Stability Management), Traction Control (ASR - Anti-Slip Regulation). Passive Features Passive Safety Features: Front airbags, side airbags, head airbags, three-point inertia-reel seatbelts with belt tensioners. 💡 Technology Features Infotainment Infotainment System: PCM (Porsche Communication Management) system with integrated navigation, CD player, and optional Bose or Bose Surround Sound system. Driver Assistance Driver Assistance Features: ParkAssist (parking sensors), optional cruise control. Connectivity Connectivity Options: Optional Bluetooth hands-free connectivity, optional SiriusXM Satellite Radio. 🔧 Maintenance Service Intervals Oil Change Interval:...
The Porsche 997 represents the sixth generation of the iconic 911 series, maintaining its legacy as a high-performance sports car.
Competitive Analysis
Competitive Set:
Competed against other premium sports cars of its era such as the Ferrari F430, Aston Martin V8 Vantage, and Chevrolet Corvette.
Key Features
Vehicle Focus:
Renowned for its precise handling, powerful flat-six engines, and driver-centric experience.
Manual Value Proposition
Value Proposition:
An indispensable resource for owners and technicians seeking to maintain, diagnose, and repair the Porsche 997 to factory specifications.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Model Years Covered:
2004, 2005, 2006, 2007, 2008, 2009
Page Count
Estimated Page Count:
Hundreds (Specific number not provided, but described as substantial for complete coverage)
Manual Type
Manual Type:
Official Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Comprehensive overhaul, diagnostics, and repair of all engine components.
Transmission Service Repair:
Coverage for both manual and Tiptronic transmissions, including rebuilds and diagnostics.
Brake System:
Detailed procedures for inspection, maintenance, and repair of braking components, including ABS.
Wiring Diagram:
Full electrical schematics and wiring diagrams for all vehicle systems.
Electrical System:
In-depth diagnosis and repair of all electrical components and circuits.
Suspension:
Coverage for front and rear suspension systems, including alignment procedures.
Steering:
Detailed information on steering rack, power steering system, and alignment.
Cooling System:
Maintenance and repair of radiator, coolant, and associated components.
Fuel Injection:
Diagnostics and repair of fuel delivery and injection systems.
Fuel System:
Coverage of fuel pump, tank, lines, and evaporative emissions system.
Emission System:
Information on emission control components and troubleshooting.
Heater Air Conditional:
Diagnosis and repair of HVAC system, including refrigerant handling.
Engine Control System:
Detailed diagnostics and repair procedures for ECU, sensors, and actuators.
Chassis Body:
Bodywork repair, chassis diagnostics, and structural information.
Restraint System:
Information on airbags, seatbelts, and associated safety systems.
Interior:
Coverage of interior trim, electronics, and components.
Differential Drive:
Maintenance and repair of rear differential and drive axles.
Axle:
Specific coverage for drive axles and components.
Procedures Included
General Maintenance:
Routine checks, fluid changes, filter replacements, and basic servicing.
Troubleshooting:
Systematic approach to diagnosing and resolving common and complex issues.
Periodic Lubrication:
Detailed lubrication points and schedule for various components.
Technical Depth
Depth Of Coverage:
Complete factory-level service and repair information, suitable for both DIY enthusiasts and professional mechanics.
Repair Detail:
Step-by-step instructions derived from complete vehicle disassembly.
Visual Aids:
Hundreds of photos, illustrations, drawings, and enlarged inset views.
Diagnostic Information:
Detailed diagnostic procedures and troubleshooting guides.
Electrical Diagnostics:
Integrated electrical system troubleshooting with detailed wiring diagrams.
Critical Information Highlighting:
Notes, cautions, and warnings integrated within repair procedures.
Instruction Format:
Numbered instructions with bold figure numbers for easy illustration matching.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable without restriction, allowing for full or partial printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery Method
Delivery Method:
Instant Download via Link
Software Requirements
Software Requirements:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type Base Carrera:
3.6L Flat-6 (M97.01)
Engine Type Carrera S:
3.8L Flat-6 (M97.01)
Performance
Horsepower Base Carrera:
325 hp @ 6800 rpm
Torque Base Carrera:
370 Nm (273 lb-ft) @ 4250 rpm
Horsepower Carrera S:
355 hp @ 6600 rpm
Torque Carrera S:
400 Nm (295 lb-ft) @ 4600 rpm
Fuel System
Fuel Delivery:
Sequential Multipoint Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (95 RON or higher recommended)
Cooling System
Cooling Type:
Water-cooled
🔧 Transmission
Standard
Standard Transmission:
6-Speed Manual Transaxle (G97)
Optional
Optional Transmission:
5-Speed Tiptronic S Automatic Transaxle (A97)
Features
Clutch Type:
Hydraulically Actuated Single Dry Plate Clutch
📐 Dimensions
Exterior
Length:
Approx. 4435 mm (174.6 in)
Width:
Approx. 1808 mm (71.2 in)
Height:
Approx. 1300 mm (51.2 in)
Weights
Curb Weight Base Carrera:
Approx. 1450 kg (3197 lbs)
Curb Weight Carrera S:
Approx. 1470 kg (3241 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
While official NCAP ratings for this specific period are less common for low-volume sports cars, Porsche vehicles generally prioritize structural integrity and advanced safety systems.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Stability Program (PSM - Porsche Stability Management), Traction Control (ASR - Anti-Slip Regulation).
Passive Features
Passive Safety Features:
Front airbags, side airbags, head airbags, three-point inertia-reel seatbelts with belt tensioners.
💡 Technology Features
Infotainment
Infotainment System:
PCM (Porsche Communication Management) system with integrated navigation, CD player, and optional Bose or Bose Surround Sound system.
While less prone than some earlier 911 generations, the Intermediate Shaft (IMS) bearing failure is still a concern for some M97 engines, particularly those with higher mileage or sustained hard use.
Common Issues Rear Main Seal:
Rear Main Seal (RMS) leaks are also a known potential issue, often appearing as minor seepage.
Common Issues Sump Plate:
The dry-sump lubrication system's sump plates can sometimes develop leaks.
Common Issues Pdk Transmission Early Versions:
While the 997.1 primarily used the Tiptronic S automatic, later 997.2 models introduced the PDK dual-clutch, which had early software and clutch issues.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Porsche has a rich history in motorsport and producing high-performance sports cars, with the 911 being its longest-running and most iconic model.
Model Evolution
997 Generation Evolution:
The 997 generation represented a significant design and engineering update over the preceding 996, featuring a return to the classic round headlights and improved interior ergonomics and materials.
Production
Production Period:
2004-2012 (997.1 covered 2004-2009, replaced by 991)
Production Location
Manufacturing Plant:
Zuffenhausen, Stuttgart, Germany
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
The Porsche 997 consistently received accolades from automotive publications for its performance, handling, and overall driving experience.
Performance Awards:
Often ranked highly in performance and handling tests by magazines such as Car and Driver, MotorTrend, and Road & Track.