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Porsche Cayman 2008 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Porsche Model: Cayman Year: 2008 Product Type: Full Service Repair Manual Codes Internal Product Code: PC-2008-FSRM-PDF 👋 Introduction Market Position Positioning: The Porsche Cayman (987 generation) is a mid-engined sports car positioned as a more accessible yet still highly capable alternative to the 911, focusing on driving dynamics and a pure sports car experience. Competitive Analysis Competitors: Directly competes with the Chevrolet Corvette (C6), Nissan 370Z, BMW Z4, and Audi TT. Key Features Chassis Layout: Mid-engined, rear-wheel drive layout for optimal weight distribution and handling balance. Handling: Renowned for its sharp steering, agile handling, and communicative chassis. Performance Focus: Emphasizes driver engagement and track-capable performance, even in base models. 📋 Manual Details Coverage Areas Primary Focus: Repair, Maintenance, Rebuilding, Refurbishing, Restoration Diagnostic Coverage: All diagnostic and repair procedures Target Audience: Professional Technicians, Do-It-Yourself Mechanics Service Schedules: Included Wiring Diagrams: Included, integrated with electrical troubleshooting Page Count Estimated Page Count: Detailed comprehensive, exact count not provided, implies extensive coverage Manual Type Type: Service Manual, Repair Manual Language Language: English Format Digital Format: PDF Delivery Method: Instant Download Requirements: Adobe PDF Reader, WinRAR Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, tuning, fuel system, ignition system, cooling system, lubrication system Transmission: Manual and Tiptronic transmission repair, maintenance, diagnostics, fluid specifications Drivetrain: Clutch, differential, axle shafts, wheel bearings Suspension: Front and rear suspension components, alignment, shock absorbers, springs, control arms Steering: Power steering system, steering column, tie rods, alignment Brakes: Brake system diagnosis, repair, pad/rotor replacement, hydraulic system, ABS Electrical System: Full electrical system diagnosis, wiring diagrams, component testing, battery, alternator, starter Bodywork: Body panel repair, interior trim, doors, windows, locks, exterior lighting Climate Control: HVAC system diagnosis and repair, A/C system, heater core, climate control module Exhaust System: Exhaust manifold, catalytic converter, mufflers, diagnosis of leaks Fuel System: Fuel pump, fuel injectors, fuel filter, fuel pressure regulation Cooling System: Radiator, water pump, thermostat, coolant hoses, coolant specifications Lubrication System: Oil pump, oil filter, oil pan, oil specifications Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, brake checks Troubleshooting: Comprehensive diagnostic procedures for all systems Repair: Step-by-step repair instructions for all components Rebuild: Engine and transmission rebuild procedures detailed Refurbishing: Procedures for restoring worn components Restoration: Guidance for comprehensive vehicle restoration projects Electrical Service: Detailed procedures for electrical system repairs and diagnostics Component Replacement: Instructions for replacing all major and minor components Installation: Procedures for installing new or replacement parts Technical Depth Depth: Full spectrum, from basic maintenance to complete engine and transmission rebuilds Detail Level: Detailed sub-steps, notes, cautions, warnings, numbered instructions Illustration Quality: Detailed illustrations, drawings, photos, enlarged insets 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable, all pages Resolution: High-resolution for clear viewing and printing Binding Type Digital Binding: N/A (Digital PDF) Paper Type Digital Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code And Type: 2008 Cayman typically featured the 987.2 generation variants. Base Cayman: 2.7L Flat-6 (M97.20/MA1.20), Cayman S: 3.4L Flat-6 (M97.21/MA1.21). Performance Base Cayman Horsepower: Approx. 245 hp @ 6500 rpm (depending on specific market and engine variant, e.g., 987.1 vs 987.2) Base Cayman Torque: Approx. 270 Nm (199 lb-ft) @ 4600 rpm Cayman S Horsepower: Approx. 295 hp @ 6250 rpm (depending on specific market and engine variant) Cayman S Torque: Approx. 340 Nm (251 lb-ft) @ 4400 rpm Fuel System Induction Type: Naturally aspirated, direct fuel injection (DFI) introduced with the 987.2 generation, earlier models used port injection. Fuel Type: Premium Unleaded Gasoline (91 RON or higher recommended) 🔧 Transmission Standard Type: 6-speed manual transaxle (G97.00 for 987.1, G97.20 for 987.2) Optional Type: 5-speed Tiptronic S automatic (PDK introduced later in 981 generation) Features Sport Shifter: Optional short-throw shifter available for manual transmission 📐 Dimensions Exterior Length: Approx. 4435 mm (174.6 in) Width: Approx. 1801 mm (70.9 in) Height: Approx. 1301 mm (51.2 in) Wheelbase: Approx. 2415 mm (95.1 in) Weights Curb Weight: Approx. 1300-1450 kg (2866-3197 lbs), varies by model and options 🛡️ Safety Features Ratings NHTSA Rating: Not explicitly rated by NHTSA in all categories as it's a low-volume sports car; generally considered very safe due to robust construction and safety features. Active Features Stability Control: Porsche Stability Management (PSM) standard, includes ABS, ASR, ABD, MSR. Traction Control: ASR (Anti-Slip Regulation) integrated into PSM Passive Features Airbags: Driver and passenger front airbags, side airbags, head airbags (optional/standard depending on market). Seatbelts: Three-point inertia-reel seatbelts with pretensioners and belt force limiters. 💡 Technology Features Infotainment Head Unit: Porsche Communication Management (PCM) with CD player, optional navigation, Bluetooth connectivity, and premium sound systems (Bose, Burmester available). Driver Assistance Parking Assist: Optional parking sensors (ParkAssist). Cruise Control: Standard or optional depending on trim and market. Connectivity Bluetooth: Optional for hands-free calling and audio streaming through...
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Porsche Cayman 2008 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
Cayman
Year:
2008
Product Type:
Full Service Repair Manual
Codes
Internal Product Code:
PC-2008-FSRM-PDF
👋 Introduction
Market Position
Positioning:
The Porsche Cayman (987 generation) is a mid-engined sports car positioned as a more accessible yet still highly capable alternative to the 911, focusing on driving dynamics and a pure sports car experience.
Competitive Analysis
Competitors:
Directly competes with the Chevrolet Corvette (C6), Nissan 370Z, BMW Z4, and Audi TT.
Key Features
Chassis Layout:
Mid-engined, rear-wheel drive layout for optimal weight distribution and handling balance.
Handling:
Renowned for its sharp steering, agile handling, and communicative chassis.
Performance Focus:
Emphasizes driver engagement and track-capable performance, even in base models.
📋 Manual Details
Coverage Areas
Primary Focus:
Repair, Maintenance, Rebuilding, Refurbishing, Restoration
Diagnostic Coverage:
All diagnostic and repair procedures
Target Audience:
Professional Technicians, Do-It-Yourself Mechanics
Service Schedules:
Included
Wiring Diagrams:
Included, integrated with electrical troubleshooting
Page Count
Estimated Page Count:
Detailed comprehensive, exact count not provided, implies extensive coverage
Manual Type
Type:
Service Manual, Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
Delivery Method:
Instant Download
Requirements:
Adobe PDF Reader, WinRAR
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnostics, tuning, fuel system, ignition system, cooling system, lubrication system
Transmission:
Manual and Tiptronic transmission repair, maintenance, diagnostics, fluid specifications
Drivetrain:
Clutch, differential, axle shafts, wheel bearings
Suspension:
Front and rear suspension components, alignment, shock absorbers, springs, control arms
Steering:
Power steering system, steering column, tie rods, alignment
Brakes:
Brake system diagnosis, repair, pad/rotor replacement, hydraulic system, ABS
Electrical System:
Full electrical system diagnosis, wiring diagrams, component testing, battery, alternator, starter
Bodywork:
Body panel repair, interior trim, doors, windows, locks, exterior lighting
Climate Control:
HVAC system diagnosis and repair, A/C system, heater core, climate control module
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, diagnosis of leaks
Fuel System:
Fuel pump, fuel injectors, fuel filter, fuel pressure regulation
Cooling System:
Radiator, water pump, thermostat, coolant hoses, coolant specifications
Lubrication System:
Oil pump, oil filter, oil pan, oil specifications
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, brake checks
Troubleshooting:
Comprehensive diagnostic procedures for all systems
Repair:
Step-by-step repair instructions for all components
Rebuild:
Engine and transmission rebuild procedures detailed
Refurbishing:
Procedures for restoring worn components
Restoration:
Guidance for comprehensive vehicle restoration projects
Electrical Service:
Detailed procedures for electrical system repairs and diagnostics
Component Replacement:
Instructions for replacing all major and minor components
Installation:
Procedures for installing new or replacement parts
Technical Depth
Depth:
Full spectrum, from basic maintenance to complete engine and transmission rebuilds
Detail Level:
Detailed sub-steps, notes, cautions, warnings, numbered instructions
Illustration Quality:
Detailed illustrations, drawings, photos, enlarged insets
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable, all pages
Resolution:
High-resolution for clear viewing and printing
Binding Type
Digital Binding:
N/A (Digital PDF)
Paper Type
Digital Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
2008 Cayman typically featured the 987.2 generation variants. Base Cayman: 2.7L Flat-6 (M97.20/MA1.20), Cayman S: 3.4L Flat-6 (M97.21/MA1.21).
Performance
Base Cayman Horsepower:
Approx. 245 hp @ 6500 rpm (depending on specific market and engine variant, e.g., 987.1 vs 987.2)
Base Cayman Torque:
Approx. 270 Nm (199 lb-ft) @ 4600 rpm
Cayman S Horsepower:
Approx. 295 hp @ 6250 rpm (depending on specific market and engine variant)
Cayman S Torque:
Approx. 340 Nm (251 lb-ft) @ 4400 rpm
Fuel System
Induction Type:
Naturally aspirated, direct fuel injection (DFI) introduced with the 987.2 generation, earlier models used port injection.
Fuel Type:
Premium Unleaded Gasoline (91 RON or higher recommended)
🔧 Transmission
Standard
Type:
6-speed manual transaxle (G97.00 for 987.1, G97.20 for 987.2)
Optional
Type:
5-speed Tiptronic S automatic (PDK introduced later in 981 generation)
Features
Sport Shifter:
Optional short-throw shifter available for manual transmission
📐 Dimensions
Exterior
Length:
Approx. 4435 mm (174.6 in)
Width:
Approx. 1801 mm (70.9 in)
Height:
Approx. 1301 mm (51.2 in)
Wheelbase:
Approx. 2415 mm (95.1 in)
Weights
Curb Weight:
Approx. 1300-1450 kg (2866-3197 lbs), varies by model and options
🛡️ Safety Features
Ratings
NHTSA Rating:
Not explicitly rated by NHTSA in all categories as it's a low-volume sports car; generally considered very safe due to robust construction and safety features.
Active Features
Stability Control:
Porsche Stability Management (PSM) standard, includes ABS, ASR, ABD, MSR.
Traction Control:
ASR (Anti-Slip Regulation) integrated into PSM
Passive Features
Airbags:
Driver and passenger front airbags, side airbags, head airbags (optional/standard depending on market).
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners and belt force limiters.
💡 Technology Features
Infotainment
Head Unit:
Porsche Communication Management (PCM) with CD player, optional navigation, Bluetooth connectivity, and premium sound systems (Bose, Burmester available).
Driver Assistance
Parking Assist:
Optional parking sensors (ParkAssist).
Cruise Control:
Standard or optional depending on trim and market.
Connectivity
Bluetooth:
Optional for hands-free calling and audio streaming through PCM.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months. The manual will provide precise intervals based on driving conditions.
Major Service:
Refer to manual for specific mileage intervals (e.g., 20,000, 30,000, 40,000 miles) for inspections and component replacements (spark plugs, filters, brake fluid).
Fluid Specifications
Engine Oil Type:
Fully synthetic SAE 0W-40 or 5W-40, meeting Porsche A40 approval. Specific viscosity may vary by market and climate.
Engine Oil Capacity:
Approx. 8.5 liters (8.9 US quarts) for 3.4L engine, slightly less for 2.7L. Manual will confirm exact capacity.
Brake Fluid Type:
DOT 4 (or Porsche DOT 4 PLUS) synthetic brake fluid.
Coolant Type:
Porsche approved G48 (or equivalent) ethylene glycol-based coolant.
Known Issues
Intermediate Shaft Bearing (Ims):
While less prone than earlier 996/997 models, some IMS bearing failures were reported in early 987s (prior to 987.2). Manual may offer inspection guidance.
Clutch Wear:
Can experience faster wear with aggressive driving. Manual covers clutch replacement procedures.
Rear Main Seal Leaks:
Potential for oil leaks from the rear main seal. Manual details diagnosis and replacement.
📚 Vehicle History
Brand Heritage
Heritage:
Porsche has a long-standing reputation for building high-performance sports cars, starting with the 356 and iconic 911, emphasizing engineering excellence and driving pleasure.
Model Evolution
Evolution:
The Cayman (987 generation) was introduced in 2005 as Porsche's first mid-engined coupe, based on the Boxster platform but with a distinct body and more powerful engine options. The 2008 model year falls within the initial 987 generation, with a refresh (987.2) introduced for the 2009 model year which included new engines with direct fuel injection.
Production
Manufacturing Location:
Zuffenhausen, Germany (and potentially Finland for some early builds).
🏆 Awards & Recognition
Recognitions
Handling Awards:
Consistently praised by automotive journalists for its exceptional handling and driver engagement, often winning 'Best Handling Car' awards in its class.
Performance Acclaim:
Recognized for its accessible performance and track-ready capabilities at a lower price point than the 911.
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