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Porsche Cayman 2007 Repair Service Manual

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🏷️ Basic Information Identification Make: Porsche Model: Cayman Year: 2007 Generation Generation Code: 987.2 👋 Introduction Market Position Positioning: The Porsche Cayman 2007 represents Porsche's entry into the premium mid-engine sports car segment, offering a more accessible yet thoroughly engaging driving experience compared to the 911. Competitive Analysis Competitors: Primary competitors include the Audi TT, BMW Z4, and Chevrolet Corvette (depending on specific trim and pricing). Key Features Driving Dynamics: Renowned for its exceptional handling, balanced chassis, and direct steering feedback, characteristic of Porsche's performance engineering. Design Philosophy: Embraces the classic mid-engine sports car layout for optimal weight distribution and agility. 📋 Manual Details Coverage Areas Primary Coverage: 2007 Porsche Cayman Page Count Estimated Page Count: 1500+ Manual Type Type: Repair and Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Comprehensive engine diagnostics, repair, disassembly, assembly, timing, cooling, lubrication, fuel injection, ignition, exhaust systems. Transmission: Manual and Tiptronic (PDK) transmission repair, overhaul, clutch service, gear change mechanisms, fluid specifications. Brakes: Brake system diagnostics, repair, ABS, PSM (Porsche Stability Management), brake fluid, caliper service, rotor replacement. Suspension And Steering: Front and rear suspension systems, shock absorbers, springs, control arms, power steering system, alignment specifications. Electrical System: Complete wiring diagrams, component testing, ECU diagnostics, lighting, ignition switch, power windows, audio system, fuse and relay locations. Body And Chassis: Body panel repair, interior trim removal and installation, door mechanisms, convertible top operation (if applicable), structural components. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system service, refrigerant handling, compressor, blower motor, climate control. Fuel System: Fuel pump, fuel injectors, fuel pressure regulator, fuel tank service, emissions control. Safety Systems: Airbag system diagnostics and replacement, seat belt mechanisms, immobilizer system. Procedures Included Maintenance: Scheduled maintenance procedures, oil changes, filter replacements, fluid checks and top-offs, belt inspection and replacement. Repair: Step-by-step repair instructions for all major vehicle systems, including component replacement and overhaul. Troubleshooting: Diagnostic charts and procedures for identifying and resolving common and complex vehicle issues. Disassembly And Assembly: Detailed instructions for removing and reinstalling all vehicle components and sub-assemblies. Cleaning And Reinstalling: Specific guidance on cleaning components before reassembly and proper reinstallation techniques. Engine Diagnostics: Detailed diagnostic trouble codes (DTCs) and troubleshooting flowcharts for engine management issues. Torque Specifications: Precise torque values for all critical fasteners throughout the vehicle, essential for proper assembly and safety. Technical Depth Depth: Factory-level technical information suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format Quality: High-resolution PDF, allowing for clear zoom in/out of text and diagrams. Print Quality Printability: Full printable specifications, enabling users to print specific sections or the entire manual. Binding Type Binding: Digital (PDF download), no physical binding. Paper Type Paper Type: Not applicable (digital format). Requirements Software Requirements: Adobe PDF Reader, WinZip (or equivalent decompression software). Compatibility Operating Systems: Compatible with all versions of Windows and Mac operating systems. ⚙️ Engine Specifications Primary Engine Engine Code: M97.20 / M97.21 Configuration: Flat-six (Boxer), Naturally Aspirated Displacement: 2.7L (2687 cc) for Cayman, 3.4L (3387 cc) for Cayman S Performance Horsepower: 245 hp (Cayman) / 295 hp (Cayman S) @ 6400 rpm Torque: 273 Nm (Cayman) / 340 Nm (Cayman S) @ 4600 rpm Fuel System Injection: Sequential Multi-Point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 AKI or higher) Cooling System Coolant Type: Porsche G48/Z (or equivalent blue ethylene glycol-based coolant) Lubrication Oil Capacity: Approx. 8.5 liters (8.9 US quarts) for 2.7L, 8.0 liters (8.5 US quarts) for 3.4L Oil Specification: Porsche A40 or approved equivalent (e.g., Mobil 1 0W-40, Castrol EDGE 0W-40) 🔧 Transmission Standard Type: 6-speed Manual Transmission Optional Type: 5-speed Tiptronic (PDK - Porsche Doppelkupplung not yet introduced in this generation for Cayman) Features Clutch: Hydraulically actuated single dry-plate clutch. Fluid Specifications Manual Transmission Fluid: Pentosin MTF-LT2 (or equivalent GL-4/GL-5 gear oil with specific Porsche approval) Tiptronic Transmission Fluid: Porsche ATF 3353 (or equivalent) 📐 Dimensions Exterior Length: 4427 mm (174.3 in) Width: 1801 mm (70.9 in) Height: 1303 mm (51.3 in) Wheelbase: 2415 mm (95.1 in) Weights Curb Weight: 1300 kg (2866 lb) for Cayman, 1360 kg (2998 lb) for Cayman S Cargo Front Trunk Capacity: 150 liters (5.3 cu ft) Rear Trunk Capacity: 260 liters (9.2 cu ft) 🛡️ Safety Features Ratings NHTSA Front Impact: Not explicitly rated by NHTSA for this generation, but expected to be high due to Porsche's safety standards. IIHS Top Safety Pick: Not specifically rated by IIHS for this year, but the model generally performs well in crash tests. Active Features Stability Control: Porsche Stability Management (PSM) standard, incorporating ABS, ASR, ABD, and MSR. Traction Control: Anti-Slip Regulation (ASR) standard. Passive Features Airbags: Driver and passenger front airbags, side airbags, and head airbags. Seat Belts: 3-point inertia-reel seat belts with pre-tensioners and belt force limiters. 💡 Technology Features Infotainment Head Unit: Optional PCM (Porsche...
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Porsche Cayman 2007 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
Cayman
Year:
2007
Generation
Generation Code:
987.2
👋 Introduction
Market Position
Positioning:
The Porsche Cayman 2007 represents Porsche's entry into the premium mid-engine sports car segment, offering a more accessible yet thoroughly engaging driving experience compared to the 911.
Competitive Analysis
Competitors:
Primary competitors include the Audi TT, BMW Z4, and Chevrolet Corvette (depending on specific trim and pricing).
Key Features
Driving Dynamics:
Renowned for its exceptional handling, balanced chassis, and direct steering feedback, characteristic of Porsche's performance engineering.
Design Philosophy:
Embraces the classic mid-engine sports car layout for optimal weight distribution and agility.
📋 Manual Details
Coverage Areas
Primary Coverage:
2007 Porsche Cayman
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Repair and Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive engine diagnostics, repair, disassembly, assembly, timing, cooling, lubrication, fuel injection, ignition, exhaust systems.
Transmission:
Manual and Tiptronic (PDK) transmission repair, overhaul, clutch service, gear change mechanisms, fluid specifications.
Brakes:
Brake system diagnostics, repair, ABS, PSM (Porsche Stability Management), brake fluid, caliper service, rotor replacement.
Suspension And Steering:
Front and rear suspension systems, shock absorbers, springs, control arms, power steering system, alignment specifications.
Electrical System:
Complete wiring diagrams, component testing, ECU diagnostics, lighting, ignition switch, power windows, audio system, fuse and relay locations.
Body And Chassis:
Body panel repair, interior trim removal and installation, door mechanisms, convertible top operation (if applicable), structural components.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system service, refrigerant handling, compressor, blower motor, climate control.
Fuel System:
Fuel pump, fuel injectors, fuel pressure regulator, fuel tank service, emissions control.
Safety Systems:
Airbag system diagnostics and replacement, seat belt mechanisms, immobilizer system.
Procedures Included
Maintenance:
Scheduled maintenance procedures, oil changes, filter replacements, fluid checks and top-offs, belt inspection and replacement.
Repair:
Step-by-step repair instructions for all major vehicle systems, including component replacement and overhaul.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common and complex vehicle issues.
Disassembly And Assembly:
Detailed instructions for removing and reinstalling all vehicle components and sub-assemblies.
Cleaning And Reinstalling:
Specific guidance on cleaning components before reassembly and proper reinstallation techniques.
Engine Diagnostics:
Detailed diagnostic trouble codes (DTCs) and troubleshooting flowcharts for engine management issues.
Torque Specifications:
Precise torque values for all critical fasteners throughout the vehicle, essential for proper assembly and safety.
Technical Depth
Depth:
Factory-level technical information suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, allowing for clear zoom in/out of text and diagrams.
Print Quality
Printability:
Full printable specifications, enabling users to print specific sections or the entire manual.
Binding Type
Binding:
Digital (PDF download), no physical binding.
Paper Type
Paper Type:
Not applicable (digital format).
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (or equivalent decompression software).
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac operating systems.
⚙️ Engine Specifications
Primary Engine
Engine Code:
M97.20 / M97.21
Configuration:
Flat-six (Boxer), Naturally Aspirated
Displacement:
2.7L (2687 cc) for Cayman, 3.4L (3387 cc) for Cayman S
Performance
Horsepower:
245 hp (Cayman) / 295 hp (Cayman S) @ 6400 rpm
Torque:
273 Nm (Cayman) / 340 Nm (Cayman S) @ 4600 rpm
Fuel System
Injection:
Sequential Multi-Point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 AKI or higher)
Cooling System
Coolant Type:
Porsche G48/Z (or equivalent blue ethylene glycol-based coolant)
Lubrication
Oil Capacity:
Approx. 8.5 liters (8.9 US quarts) for 2.7L, 8.0 liters (8.5 US quarts) for 3.4L
Oil Specification:
Porsche A40 or approved equivalent (e.g., Mobil 1 0W-40, Castrol EDGE 0W-40)
🔧 Transmission
Standard
Type:
6-speed Manual Transmission
Optional
Type:
5-speed Tiptronic (PDK - Porsche Doppelkupplung not yet introduced in this generation for Cayman)
Features
Clutch:
Hydraulically actuated single dry-plate clutch.
Fluid Specifications
Manual Transmission Fluid:
Pentosin MTF-LT2 (or equivalent GL-4/GL-5 gear oil with specific Porsche approval)
Tiptronic Transmission Fluid:
Porsche ATF 3353 (or equivalent)
📐 Dimensions
Exterior
Length:
4427 mm (174.3 in)
Width:
1801 mm (70.9 in)
Height:
1303 mm (51.3 in)
Wheelbase:
2415 mm (95.1 in)
Weights
Curb Weight:
1300 kg (2866 lb) for Cayman, 1360 kg (2998 lb) for Cayman S
Cargo
Front Trunk Capacity:
150 liters (5.3 cu ft)
Rear Trunk Capacity:
260 liters (9.2 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not explicitly rated by NHTSA for this generation, but expected to be high due to Porsche's safety standards.
IIHS Top Safety Pick:
Not specifically rated by IIHS for this year, but the model generally performs well in crash tests.
Active Features
Stability Control:
Porsche Stability Management (PSM) standard, incorporating ABS, ASR, ABD, and MSR.
Traction Control:
Anti-Slip Regulation (ASR) standard.
Passive Features
Airbags:
Driver and passenger front airbags, side airbags, and head airbags.
Seat Belts:
3-point inertia-reel seat belts with pre-tensioners and belt force limiters.
💡 Technology Features
Infotainment
Head Unit:
Optional PCM (Porsche Communication Management) system with navigation, CD player, and auxiliary input.
Driver Assistance
Parking Sensors:
Optional ParkAssist (rear parking sensors).
Connectivity
Phone Integration:
Optional Bluetooth hands-free phone module.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000 to 15,000 miles or 12 months, whichever comes first. (Refer to manual for exact conditions).
Major Service:
Major service intervals often include spark plug replacement, brake fluid flush, and drive belt inspection/replacement, usually around 30,000 to 60,000 miles.
Fluid Specifications
Brake Fluid:
Porsche DOT 4 Plus (or equivalent FMVSS 116 DOT 4 high-performance brake fluid).
Coolant Capacity:
Approx. 22 liters (5.8 US gallons).
Known Issues
Intermediate Shaft Bearing:
While less prevalent in the M97 engines compared to earlier M96, IMS bearing concerns are still a potential issue for high-mileage or poorly maintained engines. The manual details inspection and potential repair procedures.
Oil Consumption:
Some M97 engines may exhibit higher than average oil consumption; the manual provides diagnostic steps for this.
Clutch Wear:
As with any performance vehicle, clutch life can vary based on driving style. The manual provides detailed clutch replacement procedures.
📚 Vehicle History
Brand Heritage
Legacy:
Porsche has a rich history of producing acclaimed sports cars with a focus on performance, engineering, and driver engagement.
Model Evolution
Cayman Introduction:
The first generation (987) Cayman was introduced in 2005, building upon the Boxster platform to create a more potent, fixed-head coupe.
2007 Updates:
The 2007 model year saw the introduction of the more powerful Cayman S, expanding the model range and solidifying its position in the market.
Production
Manufacturing Location:
Financed and assembled by Porsche, with production often occurring in specialized facilities.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Cayman and Cayman S have consistently received accolades from automotive publications for their performance and handling, often appearing on 'Best Handling' or 'Most Fun' lists.
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