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Porsche Cayman 2008 Repair Service Manual

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🏷️ Basic Information Identification Make: Porsche Model: Cayman Year: 2008 Codes Internal Model Code: 987C 👋 Introduction Market Position Vehicle Class: Mid-engine, Rear-wheel drive sports car Competitive Analysis Competitors: Lotus Evora, Chevrolet Corvette (C6), Audi TT, BMW Z4, Nissan 370Z Key Features Driver Focus: Renowned for its precise handling, balanced chassis, and driver-centric experience. Manual Purpose Target Audience: Professional Technicians and Knowledgeable DIY Enthusiasts 📋 Manual Details Coverage Areas Primary Coverage: Repair and Service Secondary Coverage: Maintenance, Diagnostics, Troubleshooting Page Count Estimated Pages: Extensive (typically 1000+ pages for Porsche factory service manuals) Manual Type Type: Repair Service Manual / Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain, Cooling System, Fuel System, Exhaust System Chassis: Suspension (Front & Rear), Steering System, Brake System, Wheels & Tires Electrical: Body Electrical System, Powertrain Electrical System, Ignition System, Lighting System, Instrument Cluster, HVAC Controls, Infotainment System Body And Interior: Exterior Body Panels, Interior Trim, Seats, Restraint Systems (Airbags), Doors, Windows, Locks Procedures Included Maintenance: Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Inspection Procedures Repair: Component Disassembly and Reassembly, Component Replacement, Troubleshooting and Diagnosis, Electrical Component Testing Diagnostics: OBD-II Diagnostics, Fault Code Interpretation, Diagnostic Procedures for Various Systems Technical Depth Depth: Comprehensive, from basic maintenance to advanced repair and diagnostics 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader & WinZip Print Quality Printability: Full Printable Zoom Capability: YES (Zoom IN/OUT) Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: MA1.67 / MA1.70 (depending on specific Cayman model variant) Engine Type: Flat-six (Boxer), Naturally Aspirated Performance Cayman Base Hp: 245 hp @ 6500 rpm Cayman Base Torque: 273 Nm (201 lb-ft) @ 4400-6000 rpm Cayman S Hp: 295 hp @ 6250 rpm Cayman S Torque: 340 Nm (251 lb-ft) @ 4400-6000 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Engine Management ECU: Bosch Motronic (specific version varies) 🔧 Transmission Standard Transmission Type: 6-speed Manual Optional Transmission Type: 5-speed Tiptronic S (Automatic with manual shifting mode) Features Clutch: Hydraulically Actuated Single-Plate Dry Clutch Fluid Specs Manual Transmission Fluid: Porsche Approved Gear Oil (e.g., Pentosin FFL-3 or equivalent GL-4 rated) Tiptronic Fluid: Porsche Approved ATF (Automatic Transmission Fluid) 📐 Dimensions Exterior Length: 4427 mm (174.3 in) Width: 1801 mm (70.9 in) Height: 1295 mm (51.0 in) Wheelbase: 2415 mm (95.1 in) Weights Curb Weight Cayman: Approx. 1300 kg (2866 lbs) Curb Weight Cayman S: Approx. 1330 kg (2932 lbs) Cargo Front Trunk Volume: Approx. 150 liters (5.3 cu ft) Rear Trunk Volume: Approx. 260 liters (9.2 cu ft) 🛡️ Safety Features Ratings NHTSA Front Impact: Not Specificaly Rated (Typically Excellent due to Porsche engineering) Active Features Stability Control: Porsche Stability Management (PSM) Braking System: 4-wheel ABS disc brakes with ventilated rotors, Porsche Ceramic Composite Brakes (PCCB) optional on Cayman S Traction Control: ASR (Anti-Slip Regulation) integrated with PSM Passive Features Airbags: Driver and Front Passenger Airbags, Side Airbags, Knee Airbags (optional) Seat Belts: 3-point inertia-reel seat belts with belt tensioners and force limiters 💡 Technology Features Infotainment Head Unit Options: Porsche Communication Management (PCM) with integrated GPS navigation, CD player Audio System: Standard Porsche 6-speaker system, Bose Surround Sound System optional Driver Assistance Parking Sensors: ParkAssist (Rear Parking Sensors) optional Connectivity Bluetooth: Bluetooth hands-free calling and audio streaming available as an option or accessory Instrumentation Instrument Cluster: Classic Porsche 5-gauge cluster with central tachometer, multi-function display 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 miles or 12 months, whichever comes first (check manual for specifics) Major Service Interval: Often around 30,000 miles or 3 years, including spark plugs, filters, and inspection of key components. Fluid Specifications Engine Oil Specification: Mobil 1 0W-40 or equivalent synthetic oil meeting Porsche A40 specification Coolant Specification: Porsche Coolant P/N 000 043 301 40 (G48 ethylene glycol based) Brake Fluid Specification: DOT 4 Plus (e.g., Pentosin DOT 4 LV) Known Issues Common Issues: Intermediate Bearing (IMS) failure (less prevalent in the 987.1 Cayman compared to earlier models but still a potential concern), Clutch Wear, RMS (Rear Main Seal) leaks, Suspension Component Wear Part Numbers Example Oil Filter Part Number: 996.107.201.00 (or equivalent Mahle/Mann) Air Filter Part Number Cayman: 987.110.130.00 (or equivalent) Cabin Filter Part Number: 997.571.211.00 (or equivalent) 📚 Vehicle History Brand Heritage Heritage: Porsche's legacy of producing iconic sports cars, known for performance, engineering, and motorsport success. Model Evolution Generation: Porsche 987 generation (Facelifted for 2009 model year, 2008 is part of the pre-facelift 987.1) Production Manufacturing Location: Leipzig, Germany Model Introduction Year: 2005 (Cayman) / 2006 (Cayman S) 🏆 Awards & Recognition Recognitions Performance Awards: Consistently praised by automotive media for its handling dynamics and driver engagement....
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Porsche Cayman 2008 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
Cayman
Year:
2008
Codes
Internal Model Code:
987C
👋 Introduction
Market Position
Vehicle Class:
Mid-engine, Rear-wheel drive sports car
Competitive Analysis
Competitors:
Lotus Evora, Chevrolet Corvette (C6), Audi TT, BMW Z4, Nissan 370Z
Key Features
Driver Focus:
Renowned for its precise handling, balanced chassis, and driver-centric experience.
Manual Purpose
Target Audience:
Professional Technicians and Knowledgeable DIY Enthusiasts
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and Service
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting
Page Count
Estimated Pages:
Extensive (typically 1000+ pages for Porsche factory service manuals)
Manual Type
Type:
Repair Service Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain, Cooling System, Fuel System, Exhaust System
Chassis:
Suspension (Front & Rear), Steering System, Brake System, Wheels & Tires
Electrical:
Body Electrical System, Powertrain Electrical System, Ignition System, Lighting System, Instrument Cluster, HVAC Controls, Infotainment System
Body And Interior:
Exterior Body Panels, Interior Trim, Seats, Restraint Systems (Airbags), Doors, Windows, Locks
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Inspection Procedures
Repair:
Component Disassembly and Reassembly, Component Replacement, Troubleshooting and Diagnosis, Electrical Component Testing
Diagnostics:
OBD-II Diagnostics, Fault Code Interpretation, Diagnostic Procedures for Various Systems
Technical Depth
Depth:
Comprehensive, from basic maintenance to advanced repair and diagnostics
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader & WinZip
Print Quality
Printability:
Full Printable
Zoom Capability:
YES (Zoom IN/OUT)
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
MA1.67 / MA1.70 (depending on specific Cayman model variant)
Engine Type:
Flat-six (Boxer), Naturally Aspirated
Performance
Cayman Base Hp:
245 hp @ 6500 rpm
Cayman Base Torque:
273 Nm (201 lb-ft) @ 4400-6000 rpm
Cayman S Hp:
295 hp @ 6250 rpm
Cayman S Torque:
340 Nm (251 lb-ft) @ 4400-6000 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Engine Management
ECU:
Bosch Motronic (specific version varies)
🔧 Transmission
Standard
Transmission Type:
6-speed Manual
Optional
Transmission Type:
5-speed Tiptronic S (Automatic with manual shifting mode)
Features
Clutch:
Hydraulically Actuated Single-Plate Dry Clutch
Fluid Specs
Manual Transmission Fluid:
Porsche Approved Gear Oil (e.g., Pentosin FFL-3 or equivalent GL-4 rated)
Tiptronic Fluid:
Porsche Approved ATF (Automatic Transmission Fluid)
📐 Dimensions
Exterior
Length:
4427 mm (174.3 in)
Width:
1801 mm (70.9 in)
Height:
1295 mm (51.0 in)
Wheelbase:
2415 mm (95.1 in)
Weights
Curb Weight Cayman:
Approx. 1300 kg (2866 lbs)
Curb Weight Cayman S:
Approx. 1330 kg (2932 lbs)
Cargo
Front Trunk Volume:
Approx. 150 liters (5.3 cu ft)
Rear Trunk Volume:
Approx. 260 liters (9.2 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not Specificaly Rated (Typically Excellent due to Porsche engineering)
Active Features
Stability Control:
Porsche Stability Management (PSM)
Braking System:
4-wheel ABS disc brakes with ventilated rotors, Porsche Ceramic Composite Brakes (PCCB) optional on Cayman S
Traction Control:
ASR (Anti-Slip Regulation) integrated with PSM
Passive Features
Airbags:
Driver and Front Passenger Airbags, Side Airbags, Knee Airbags (optional)
Seat Belts:
3-point inertia-reel seat belts with belt tensioners and force limiters
💡 Technology Features
Infotainment
Head Unit Options:
Porsche Communication Management (PCM) with integrated GPS navigation, CD player
Audio System:
Standard Porsche 6-speaker system, Bose Surround Sound System optional
Driver Assistance
Parking Sensors:
ParkAssist (Rear Parking Sensors) optional
Connectivity
Bluetooth:
Bluetooth hands-free calling and audio streaming available as an option or accessory
Instrumentation
Instrument Cluster:
Classic Porsche 5-gauge cluster with central tachometer, multi-function display
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 miles or 12 months, whichever comes first (check manual for specifics)
Major Service Interval:
Often around 30,000 miles or 3 years, including spark plugs, filters, and inspection of key components.
Fluid Specifications
Engine Oil Specification:
Mobil 1 0W-40 or equivalent synthetic oil meeting Porsche A40 specification
Coolant Specification:
Porsche Coolant P/N 000 043 301 40 (G48 ethylene glycol based)
Brake Fluid Specification:
DOT 4 Plus (e.g., Pentosin DOT 4 LV)
Known Issues
Common Issues:
Intermediate Bearing (IMS) failure (less prevalent in the 987.1 Cayman compared to earlier models but still a potential concern), Clutch Wear, RMS (Rear Main Seal) leaks, Suspension Component Wear
Part Numbers Example
Oil Filter Part Number:
996.107.201.00 (or equivalent Mahle/Mann)
Air Filter Part Number Cayman:
987.110.130.00 (or equivalent)
Cabin Filter Part Number:
997.571.211.00 (or equivalent)
📚 Vehicle History
Brand Heritage
Heritage:
Porsche's legacy of producing iconic sports cars, known for performance, engineering, and motorsport success.
Model Evolution
Generation:
Porsche 987 generation (Facelifted for 2009 model year, 2008 is part of the pre-facelift 987.1)
Production
Manufacturing Location:
Leipzig, Germany
Model Introduction Year:
2005 (Cayman) / 2006 (Cayman S)
🏆 Awards & Recognition
Recognitions
Performance Awards:
Consistently praised by automotive media for its handling dynamics and driver engagement. Often cited in 'best sports car' lists.
Ratings
Value Retention:
Porsche vehicles generally exhibit strong value retention in the pre-owned market.
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