🏷️ Basic Information Identification Make: Porsche Model: Cayman Year: 2005 Codes Chassis Code: 987 👋 Introduction Market Position Segment: Mid-engine sports car Key Selling Points: Handling dynamics, Porsche engineering, accessible sports car experience. Competitive Analysis Primary Competitors: Lotus Exige, Chevrolet Corvette (lower trims), Nissan 350Z, BMW Z4 Key Features Powertrain Layout: Mid-engine, rear-wheel drive Design Philosophy: Focus on driving purity, balanced chassis, and driver engagement. 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Service and Repair Styles Covered: All Styles Page Count Estimated Pages: Hundreds (precise count not specified, implies substantial content) Manual Type Type: Factory Official Full Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service Repair: Comprehensive engine service and repair procedures. Transmission Service Repair: Detailed procedures for transmission service and repair. Brake System: In-depth coverage of the brake system. Electrical System And Wiring: Detailed wiring diagrams and electrical system troubleshooting. Suspension And Steering: Coverage of suspension and steering system components and service. Cooling And Fuel Systems: Service for cooling system, fuel injection, and fuel system. Chassis Body And Interior: Procedures for chassis, bodywork, and interior components. Climate Control: Heater and Air Conditioning system service. Emission And Engine Control: Information on emission system and engine control modules. Drivetrain: Differential, drive, and axle system coverage. Restraint System: Details on the vehicle's restraint systems (airbags, seatbelts). Procedures Included General Maintenance: Includes general maintenance procedures and schedules. Troubleshooting: Comprehensive troubleshooting guidance for various issues. Repair Procedures: Step-by-step repair instructions based on complete disassembly. Diagnostic Procedures: Includes procedures for diagnosing problems with the electrical system. Technical Depth Depth Of Coverage: Full factory service level, suitable for both DIY and experienced mechanics. Instruction Format: Numbered instructions, detailed substeps, notes, cautions, and warnings. Visual Guidance: Hundreds of photos, illustrations, drawings, and enlarged insets. 📊 Manual Specifications File Format Format: PDF Compatibility: Works on all PC-based Windows operating systems and Mac. Print Quality Printability: Printable without any restriction, allowing for full or partial printing. Binding Type Binding: Digital Download (printable format, can be burned to CD-ROM) Paper Type Paper Type: N/A (Digital) Requirements Software Requirement: Adobe PDF Reader Delivery Delivery Method: Instant Download via Link on Checkout Page ⚙️ Engine Specifications Primary Engine Engine Code Or Type: Flat-6 (Boxer) Engine Displacement Displacement: 3.2 Liters (3179 cc) - M97.20 Performance Horsepower: 280 PS (276 hp; 206 kW) at 6200 rpm Torque: 315 Nm (232 lb-ft) at 4250 rpm Fuel System Fuel Delivery: Electronic Port Fuel Injection (MPI) Engine Maintenance Spark Plugs: Specific Porsche-approved plugs (e.g., NGK PFR7S8EG) required, gap critical. Oil Type And Capacity: Full Synthetic SAE 0W-40 or 5W-40 (e.g., Mobil 1 or equivalent) - approx. 8.5 liters (9 quarts). 🔧 Transmission Standard Transmission Type: 6-Speed Manual Optional Transmission Type: 5-Speed Tiptronic S (Automatic) Features Clutch Type: Hydraulically Actuated Single Dry Plate Clutch Fluid Specifications Manual Transmission Fluid: Refer to manual for specific API GL-4 or GL-5 gear oil specification, e.g., Porsche G 052 145 A2 (75W-90). Automatic Transmission Fluid: Refer to manual for specific Tiptronic S fluid specification. 📐 Dimensions Exterior Length: 4427 mm (174.3 in) Width: 1801 mm (70.9 in) Height: 1301 mm (51.2 in) Wheelbase: 2415 mm (95.1 in) Weights Curb Weight: Approx. 1320 kg (2910 lbs) Gross Vehicle Weight Rating: Refer to VIN plate/manual Cargo Front Trunk Capacity: Approx. 150 Liters (5.3 cu ft) Rear Trunk Capacity: Approx. 260 Liters (9.2 cu ft) 🛡️ Safety Features Ratings NHTSA Ratings: Refer to specific regional safety data; Porsche vehicles generally perform well. Active Features Traction Control: Porsche Stability Management (PSM) - includes ABS, ASR, ABD. Brake Assist: Integrated within PSM. Passive Features Airbags: Frontal airbags, side airbags, and potentially head airbags. Seat Belts: Three-point inertia-reel seat belts with pretensioners. Structural Chassis Design: Stiffened chassis for sports car performance and safety. 💡 Technology Features Infotainment Audio System: Base audio system, optional Bose surround sound, optional CDR-24 CD/radio head unit. Navigation: Optional PCM (Porsche Communication Management) navigation system available. Driver Assistance Parking Assistance: Optional rear parking sensors available. Connectivity Auxiliary Input: Some models may have an optional auxiliary audio input. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 to 15,000 miles (16,000 to 24,000 km) or annually, subject to driving conditions. Major Service Interval: Scheduled maintenance typically every 20,000 miles (32,000 km) or as indicated by the car's service computer. Fluid Specifications Coolant Type: Porsche Approved Antifreeze/Coolant (G12 EVO or similar long-life). Brake Fluid: DOT 4 Plus (e.g., Porsche Part No. 000.043.305.72) for brake and clutch systems. Power Steering Fluid: Hydraulic fluid meeting Porsche specification. Known Issues Intermediate Shaft Bearing (Ims): While less common on the M97 engines compared to earlier 9A1 engines, IMS bearing failure is a known potential concern for some Porsche models of this era. The manual would detail inspection and potential replacement. Rear Main Seal Leak: Can occur over...