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Proton Satria Wira Persona 1.3 1.5 1.6 1.9 2.0 4G13 4G15 4G92 4G93 4D68 Engine Complete Workshop Service Repair Manual 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005

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🏷️ Basic Information Identification Make: Proton Model: Satria / Wira / Persona Codes Engine Codes Covered: 4G13, 4G15, 4G92, 4G93, 4D68 Generation Production Years Covered: 1996-2005 👋 Introduction Market Position Target Audience: Proton Satria, Wira, and Persona owners, independent repair shops, DIY enthusiasts. Competitive Analysis Value Proposition: Enables cost savings through DIY repairs and maintenance, provides expert knowledge typically found in professional workshops. Key Features Ease Of Use: Step-by-step instructions, clear illustrations, user-friendly digital format. Accessibility: Instant download and email delivery, accessible on multiple devices (PC, Mac, tablets, smartphones). 📋 Manual Details Coverage Areas All Models Trims Transmissions: True Page Count Estimated Page Count: Comprehensive (exact count not specified, but implied to be extensive) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (e.g., PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, internal components, timing systems, cooling systems, lubrication systems, exhaust systems, emission control systems. Fuel System: Fuel injection systems (MPI), fuel pumps, fuel lines, fuel filters, fuel tank, evaporative emission control (EVAP). Ignition System: Ignition coils, spark plugs, ignition timing, distributorless ignition systems (DIS). Transmission Manual: Manual transmission overhaul, clutch system, gear selection mechanisms, drive shafts. Transmission Automatic: Automatic transmission overhaul (if applicable to covered models), torque converter, transmission control systems. Brakes: Front and rear brake systems (disc/drum), hydraulic systems, ABS (if equipped), parking brake. Suspension Steering: Front and rear suspension components, shock absorbers, springs, bushings, steering rack, power steering system. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting systems, instrumentation, wiring diagrams, fuses, relays. Body And Chassis: Body panel removal and installation, interior trim, doors, windows, glass, sunroof (if equipped), chassis components, collision repair basics. Heating Ventilation Air Conditioning: HVAC system components, refrigerant handling (basic guidelines), blower motor, controls. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement. Troubleshooting: Diagnostic procedures for common symptoms, fault code interpretation (if applicable), systematic problem diagnosis. Major Repairs: Engine rebuilding, transmission overhauls, brake caliper replacement, suspension component replacement, electrical component repair. Component Replacement: Detailed instructions for replacing virtually all serviceable parts. Adjustment Procedures: Throttle cable adjustment, clutch pedal adjustment, headlight aiming. Torque Specifications: Critical torque values for engine, chassis, and suspension fasteners. Wiring Diagrams: Complete electrical wiring diagrams for all systems. Technical Depth Depth: Comprehensive, covering from basic maintenance to major component overhauls and diagnostics. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Print Capability: Printable (individual pages or entire manual) Binding Type Binding Description: N/A (Digital Format - binding is user-dependent upon printing) Paper Type Paper Type Description: N/A (Digital Format - paper type is user-dependent upon printing) Software Requirements Required Software: Adobe Reader (or compatible PDF viewer) Searchability Text Search: Likely searchable if created from a digital source with OCR. ⚙️ Engine Specifications Primary Engine Engine Family 1: Mitsubishi Sirius / Orion (4G1x, 4G9x series) Engine Family 2: Mitsubishi Astron / Sirius Diesel (4D68) Displacement Variants Displacements: 1.3L (1300cc), 1.5L (1500cc), 1.6L (1600cc), 1.9L (1900cc), 2.0L (2000cc) Performance Generic Typical Hp Range: Approx. 70-120 HP (varies by engine and specific model variant) Typical Torque Range: Approx. 100-170 Nm (varies by engine and specific model variant) Fuel System Injection Type: Multi-Point Fuel Injection (MPI) for gasoline engines; Indirect Injection (IDI) or Common Rail for diesel engines (4D68 is typically IDI). Valvetrain Configuration: SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on the engine code. 🔧 Transmission Standard Transmission Manual Transmission: 5-speed manual transmission (common). Optional Transmission Automatic Transmission: 4-speed automatic transmission (available on select models/trims). Features Clutch Type: Dry, single-plate clutch. 📐 Dimensions Exterior Generic Body Styles: 3-door hatchback (Satria), 4-door sedan (Wira/Persona). Weights Generic Curb Weight Range: Approx. 1050 kg - 1250 kg (varies by model and engine). 🛡️ Safety Features Ratings Crash Test Performance: Information may vary; refer to specific model year tests if available. Generally reflects safety standards of its era. Active Features ABS: Anti-lock Braking System (ABS) available on higher trims or as an option. Passive Features Airbags: Driver and passenger airbags may be standard or optional depending on the trim and year. Seatbelts: Front and rear seatbelts, pre-tensioners may be present on front belts. 💡 Technology Features Infotainment Audio System: Factory-fitted radio/cassette player or CD player, basic speaker systems. Driver Assistance Cruise Control: Not commonly available on base models, may be present on higher trims or specific markets. Connectivity Usb Aux Input: Generally not equipped on models from this era; aftermarket solutions are common. 🔧 Maintenance Service Intervals Engine Oil Filter: Typically every 5,000 - 10,000 km or 6-12 months (refer to manual for precise interval). Spark Plugs: Replacement typically around 40,000 - 80,000 km, depending on plug type (standard vs. platinum/iridium). Timing Belt: Critical replacement interval, typically around 80,000 - 100,000 km or 5-7 years....
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Proton Satria Wira Persona 1.3 1.5 1.6 1.9 2.0 4G13 4G15 4G92 4G93 4D68 Engine Complete Workshop Service Repair Manual 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005
🏷️ Basic Information
Identification
Make:
Proton
Model:
Satria / Wira / Persona
Codes
Engine Codes Covered:
4G13, 4G15, 4G92, 4G93, 4D68
Generation
Production Years Covered:
1996-2005
👋 Introduction
Market Position
Target Audience:
Proton Satria, Wira, and Persona owners, independent repair shops, DIY enthusiasts.
Competitive Analysis
Value Proposition:
Enables cost savings through DIY repairs and maintenance, provides expert knowledge typically found in professional workshops.
Key Features
Ease Of Use:
Step-by-step instructions, clear illustrations, user-friendly digital format.
Accessibility:
Instant download and email delivery, accessible on multiple devices (PC, Mac, tablets, smartphones).
📋 Manual Details
Coverage Areas
All Models Trims Transmissions:
True
Page Count
Estimated Page Count:
Comprehensive (exact count not specified, but implied to be extensive)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (e.g., PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, internal components, timing systems, cooling systems, lubrication systems, exhaust systems, emission control systems.
Fuel System:
Fuel injection systems (MPI), fuel pumps, fuel lines, fuel filters, fuel tank, evaporative emission control (EVAP).
Ignition System:
Ignition coils, spark plugs, ignition timing, distributorless ignition systems (DIS).
Transmission Manual:
Manual transmission overhaul, clutch system, gear selection mechanisms, drive shafts.
Transmission Automatic:
Automatic transmission overhaul (if applicable to covered models), torque converter, transmission control systems.
Brakes:
Front and rear brake systems (disc/drum), hydraulic systems, ABS (if equipped), parking brake.
Suspension Steering:
Front and rear suspension components, shock absorbers, springs, bushings, steering rack, power steering system.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting systems, instrumentation, wiring diagrams, fuses, relays.
Body And Chassis:
Body panel removal and installation, interior trim, doors, windows, glass, sunroof (if equipped), chassis components, collision repair basics.
Heating Ventilation Air Conditioning:
HVAC system components, refrigerant handling (basic guidelines), blower motor, controls.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic procedures for common symptoms, fault code interpretation (if applicable), systematic problem diagnosis.
Major Repairs:
Engine rebuilding, transmission overhauls, brake caliper replacement, suspension component replacement, electrical component repair.
Component Replacement:
Detailed instructions for replacing virtually all serviceable parts.
Adjustment Procedures:
Throttle cable adjustment, clutch pedal adjustment, headlight aiming.
Torque Specifications:
Critical torque values for engine, chassis, and suspension fasteners.
Wiring Diagrams:
Complete electrical wiring diagrams for all systems.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to major component overhauls and diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Print Capability:
Printable (individual pages or entire manual)
Binding Type
Binding Description:
N/A (Digital Format - binding is user-dependent upon printing)
Paper Type
Paper Type Description:
N/A (Digital Format - paper type is user-dependent upon printing)
Software Requirements
Required Software:
Adobe Reader (or compatible PDF viewer)
Searchability
Text Search:
Likely searchable if created from a digital source with OCR.
⚙️ Engine Specifications
Primary Engine
Engine Family 1:
Mitsubishi Sirius / Orion (4G1x, 4G9x series)
Engine Family 2:
Mitsubishi Astron / Sirius Diesel (4D68)
Displacement Variants
Displacements:
1.3L (1300cc), 1.5L (1500cc), 1.6L (1600cc), 1.9L (1900cc), 2.0L (2000cc)
Performance Generic
Typical Hp Range:
Approx. 70-120 HP (varies by engine and specific model variant)
Typical Torque Range:
Approx. 100-170 Nm (varies by engine and specific model variant)
Fuel System
Injection Type:
Multi-Point Fuel Injection (MPI) for gasoline engines; Indirect Injection (IDI) or Common Rail for diesel engines (4D68 is typically IDI).
Valvetrain
Configuration:
SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on the engine code.
🔧 Transmission
Standard Transmission
Manual Transmission:
5-speed manual transmission (common).
Optional Transmission
Automatic Transmission:
4-speed automatic transmission (available on select models/trims).
Features
Clutch Type:
Dry, single-plate clutch.
📐 Dimensions
Exterior Generic
Body Styles:
3-door hatchback (Satria), 4-door sedan (Wira/Persona).
Weights Generic
Curb Weight Range:
Approx. 1050 kg - 1250 kg (varies by model and engine).
🛡️ Safety Features
Ratings
Crash Test Performance:
Information may vary; refer to specific model year tests if available. Generally reflects safety standards of its era.
Active Features
ABS:
Anti-lock Braking System (ABS) available on higher trims or as an option.
Passive Features
Airbags:
Driver and passenger airbags may be standard or optional depending on the trim and year.
Seatbelts:
Front and rear seatbelts, pre-tensioners may be present on front belts.
💡 Technology Features
Infotainment
Audio System:
Factory-fitted radio/cassette player or CD player, basic speaker systems.
Driver Assistance
Cruise Control:
Not commonly available on base models, may be present on higher trims or specific markets.
Connectivity
Usb Aux Input:
Generally not equipped on models from this era; aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Engine Oil Filter:
Typically every 5,000 - 10,000 km or 6-12 months (refer to manual for precise interval).
Spark Plugs:
Replacement typically around 40,000 - 80,000 km, depending on plug type (standard vs. platinum/iridium).
Timing Belt:
Critical replacement interval, typically around 80,000 - 100,000 km or 5-7 years. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Viscosity:
Commonly 10W-30 or 10W-40 API SJ/SL grade for gasoline engines. Diesel engines may require specific diesel engine oil.
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Manual:
API GL-4 gear oil, viscosity typically 75W-85 or 75W-90.
Transmission Fluid Automatic:
ATF Dexron II or Dexron III specification fluid.
Known Issues
Engine Mounts:
Wear and tear leading to engine vibration felt in the cabin.
Suspension Bushings:
Degradation of rubber bushings leading to knocking sounds and poor handling.
Electrical Connectors:
Corrosion or loose connections in wiring harness, especially in humid climates.
Cooling System:
Radiator leaks, fan motor issues, thermostat sticking.
📚 Vehicle History
Brand Heritage
Proton Background:
Proton is Malaysia's national automotive manufacturer, known for producing rebadged Mitsubishi models in its early years.
Model Evolution
Satria Persona Wira Lineage:
These models are based on Mitsubishi platforms: Satria is based on the Mitsubishi Colt/Mirage, while Wira/Persona is based on the Mitsubishi Lancer/Mirage (CC series).
Production
Manufacturing Origin:
Malaysia
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Information not readily available; these models were popular for their affordability and practicality.
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