Rover 100 1980-1990 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Rover Model: 100 Series Common Name: Rover Metro (post-1990 facelift and badging) Chassis Code: XX (for the 100 Series, though often referred to by its Metro designation) Generation Generation Code: XA/XB/XC (Metro generation that the 100 Series is derived from) Codes Platform: BMC ADO22 (original Mini platform derivation) 👋 Introduction Market Position Segment: Supermini/Compact Car Target Audience: DIY mechanics, independent repair shops, classic car enthusiasts. Competitive Analysis Key Competitors: Ford Fiesta, Fiat Uno, Peugeot 205, Volkswagen Polo, Vauxhall Nova/Corsa. Key Features Design Heritage: Evolved from the Leyland/Austin Mini Metro, retaining its compact dimensions and innovative Hydragas suspension. Brand Evolution: Represents Rover's attempt to update and re-badge the Metro to maintain its appeal in a competitive market. 📋 Manual Details Coverage Areas Years Covered: 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990 Page Count Estimated Page Count: 500-800 (typical for comprehensive workshop manuals of this era) Manual Type Manual Type: Workshop Repair and Service Manual Language Language: English Format Format: PDF Download Manual Specifications File Format: PDF Print Quality: High-resolution scans for clear text and diagrams, suitable for printing. Binding Type: Not Applicable (Digital Format) Paper Type: Not Applicable (Digital Format) Searchability: Likely text-searchable if converted from OCR'd documents, enhancing usability. 📖 Manual Coverage Systems Covered Engine: Detailed coverage of engine mechanicals, cooling, lubrication, fuel delivery (carburetor and early injection systems), ignition, and exhaust. Transmission: Manual and automatic transmission overhaul, clutch operation, and drive axle components. Suspension: Hydragas suspension system (front and rear), damper units, suspension arms, and related components. Steering: Steering rack, column, and linkage components; power steering system (if equipped). Brakes: Hydraulic system, master cylinder, wheel cylinders, calipers, brake discs, drums, and parking brake. Electrical: Wiring diagrams, lighting, ignition system, charging system, starter motor, instrumentation, and ancillary electrical components. Bodywork: Body panel removal and installation, door mechanisms, glass, trim, and underbody protection. HVAC: Heating system operation and components. Procedures Included Maintenance: Regular servicing, oil changes, filter replacements, spark plug adjustments, fluid checks, and lubrication points. Troubleshooting: Diagnostic flowcharts and common fault finding for all major systems. Repair: Step-by-step instructions for component removal, overhaul, and reassembly. Diagnostics: Guidance on identifying issues using symptom-based approaches and basic test equipment. Engine Overhaul: Detailed instructions for engine disassembly, inspection, and rebuilding. Transmission Rebuild: Comprehensive guidance for manual and automatic gearbox repairs. Brake Service: Pad/shoe replacement, caliper/cylinder overhaul, bleeding procedures. Technical Depth Depth Level: Comprehensive; covers from basic scheduled maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and bodywork repairs. Diagnostic Tools Required: Basic hand tools, torque wrench, multimeter, feeler gauges, compression tester, timing light. ⚙️ Engine Specifications Primary Engine Engine Code: A-Series (Various displacements) Displacement Common: 1.0 L (998 cc) and 1.3 L (1275 cc) Configuration: Inline-4, transverse, front-wheel drive Performance Horsepower 1.0L: Approx. 45-50 bhp Horsepower 1.3L: Approx. 60-65 bhp (standard), up to 70-90 bhp (performance variants like MG) Torque 1.3L: Approx. 70-80 lb-ft (standard) Fuel System Fuel Delivery Common: Single Zenith Stromberg or SU carburetors, later models may have basic Lucas fuel injection (MPI). Fuel Type: Unleaded Petrol (95 RON) Ignition System: Distributor-based ignition, breaker points or electronic ignition (Lucas). 🔧 Transmission Standard Type: 4-speed manual transaxle Optional Type: 3-speed automatic transaxle (BorgWarner 35/37 derived) Features Clutch Type: Dry single-plate diaphragm spring clutch Manual Gear Ratios: Varies by model, typically around 3.1:1 for 1st gear. Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 90 or SAE 80W-90 gear oil (Check manual for specific viscosity) Automatic Transmission Fluid: Dexron II (or equivalent) 📐 Dimensions Exterior Length: Approx. 3400 mm (133.9 inches) Width: Approx. 1590 mm (62.6 inches) Height: Approx. 1370 mm (53.9 inches) Wheelbase: Approx. 2090 mm (82.3 inches) Weights Kerb Weight: Approx. 750-850 kg (1653-1874 lbs) Gross Vehicle Weight: Approx. 1100-1200 kg (2425-2646 lbs) 🛡️ Safety Features Ratings Crash Test Era: Limited official NCAP or equivalent testing for this era; relies on contemporary safety standards. Active Features Brakes: Disc front, drum rear; optional front ventilated discs on higher trims/performance models. Parking Brake: Rear drum brake mechanism, cable operated. Passive Features Seatbelts: Inertia-reel front seatbelts, lap belts for rear passengers. Body Structure: Integral construction with controlled crumple zones (typical for late 70s/early 80s design principles). Steering Column: Collapsible steering column to mitigate driver injury. 💡 Technology Features Infotainment Radio: Basic AM/FM radio/cassette player, often a dealer-fit option or aftermarket unit. Speakers: Typically 2 or 4 speakers. Driver Assistance ABS: Not typically fitted as standard; could be a rare option on later higher-spec models. Power Steering: Optional on some models, particularly 1.3L variants. Connectivity Connectivity Features: None in the modern sense; basic electrical connections for lights and ignition. 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 miles or 6 months, whichever comes first. Air Filter Replacement: Every 12,000 miles or 12 months. Spark Plug Replacement: Every 12,000-18,000 miles, depending on type. Coolant...
Comprehensive; covers from basic scheduled maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and bodywork repairs.
Ethylene glycol based antifreeze with corrosion inhibitors. Typically a 50/50 mix with distilled water.
Brake Fluid Specification:
DOT 3 or DOT 4.
Known Issues
Suspension:
Hydragas suspension spheres can lose pressure or leak; require specialist charging/maintenance. Potential for wear in suspension arms and bushes.
Engine Cooling:
Overheating can occur if cooling system maintenance is neglected; water pump leaks are also common.
Electrical:
Corrosion in wiring looms, especially earth points; issues with ignition switches, alternators, and wiper motors.
Rust:
Prone to corrosion in wheel arches, sills, boot floor, and around window seals.
Carburettor:
Zenith Stromberg carburetors can become temperamental and require regular tuning or rebuilding.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Rover, a marque with a long history in British automotive manufacturing, known for executive cars and innovative engineering (e.g., the original Mini, Range Rover).
Model Evolution
Predecessor:
Austin/Morris/Rover Metro (launched 1980)
Transformation:
The Rover 100 Series was a significant facelift and re-branding of the Austin/Morris Metro, launched in 1990. It aimed to modernize the car's image and improve its perceived quality and refinement.
Production
Production Period Metro:
1980-1998
Production Period Rover 100:
1990-1997
Manufacturing Location:
Longbridge, Birmingham, UK (primarily)
🏆 Awards & Recognition
Recognitions
Automotive Press:
While the original Metro received mixed reviews, the Rover 100 aimed for a more premium feel within its segment, though it was still considered dated by some contemporary reviews compared to newer rivals.
Market Perception:
The Rover 100 was an important model for Rover's small car strategy, retaining a loyal customer base and a significant presence in the UK market.