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1995 Saturn SL2 Service & Repair Manual

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🏷️ Basic Information Identification Make: Saturn Model: SL2 Year: 1995 Generation Generation Identifier: SC/SL/SW Series 1 Codes Chassis Code: NN (for Sedan) 👋 Introduction Market Position Vehicle Segment: Compact Sedan (GM's 'Plastic Fantastic' era) Target Audience: Budget-conscious car buyers, owners seeking affordable and reliable transportation. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Escort, Nissan Sentra Key Features Unique Selling Proposition: Innovative composite body panels, distinctive styling, affordable price point. Manual Advantage: Licensed OE information, convenient online access, comprehensive coverage for DIY repairs. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, Electrical, Body, Maintenance, Diagnostics Secondary Coverage: Body Repair, Frame Straightening, HVAC, Emissions Page Count Estimated Page Count: Approximately 1000+ pages (typical for comprehensive OEM service manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (Online Access, Browser-based) 📖 Manual Coverage Systems Covered Engine: DOHC 1.9L (LW2) 4-cylinder Engine Management: Ignition system, Fuel injection system, Emissions control Transmission: 5-speed Manual (F23), 3-speed Automatic (TH125) Drivetrain: Front-wheel drive, Axles, CV joints Suspension: Front MacPherson struts, Rear torsion beam axle Steering: Power-assisted rack and pinion Brakes: Front disc, Rear drum (optional rear disc on SL2) Electrical System: Charging system, Starting system, Battery, Lighting, Fuses, Relays, Wiring diagrams HVAC: Air conditioning, Heating, Ventilation Body: Interior trim, Exterior panels, Doors, Glass, Locks Procedures Included Maintenance: Oil changes, Filter replacements, Spark plugs, Belts, Hoses, Fluid checks and changes Troubleshooting: Diagnostic trouble codes (DTCs), Component testing, Symptom-based diagnosis Repair: Engine component replacement, Transmission overhaul, Brake caliper replacement, Suspension arm replacement, Electrical component repair Diagnostics: Detailed diagnostic procedures for all major systems, including on-board diagnostics (OBD-I) Special Tools: Identification and usage of specific tools required for repairs Technical Depth Depth: Comprehensive, from basic maintenance to full engine and transmission rebuilds Diagnostics Level: Advanced, including electrical schematics and pinpoint tests Rebuilding Procedures: Detailed instructions for engine, transmission, and component rebuilding 📊 Manual Specifications File Format Digital Format Details: Web-based access via browser, no software installation required. Print Quality Print Quality Suitability: High-resolution, suitable for printing individual pages or sections. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: LW2 Engine Type: Inline 4-cylinder, DOHC (Double Overhead Camshaft) Displacement: 1.9 Liters (1898 cc) Performance Horsepower: 124 hp @ 6000 rpm (SL2) Torque: 117 lb-ft @ 4800 rpm (SL2) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPFI) Fuel Type: Unleaded gasoline, 87 Octane (minimum) Engine Internals Bore X Stroke: 3.50 in x 3.03 in (89.0 mm x 77.0 mm) Compression Ratio: 9.0:1 🔧 Transmission Standard Type: 5-speed Manual (Getrag F23) Optional Type: 3-speed Automatic (GM TH125-4L3) Features Manual Gear Ratios: 1st: 3.58, 2nd: 2.16, 3rd: 1.32, 4th: 1.07, 5th: 0.86, Reverse: 3.31 Manual Final Drive Ratio: 3.94 Automatic Fluid Type: Dexron-III Automatic Transmission Fluid Manual Fluid Type: API GL-4, SAE 75W-90 Gear Oil 📐 Dimensions Exterior Length: 175.1 inches (4448 mm) Width: 66.9 inches (1700 mm) Height: 53.6 inches (1361 mm) Wheelbase: 100.5 inches (2553 mm) Front Track: 57.1 inches (1450 mm) Rear Track: 57.3 inches (1455 mm) Weights Curb Weight: 2,710 - 2,800 lbs (1229 - 1270 kg) approx. Gross Vehicle Weight Rating: 3,615 lbs (1640 kg) approx. 🛡️ Safety Features Ratings NHTSA Frontal Impact: Four Stars (Driver), Four Stars (Passenger) - for 1995 models Active Features ABS: Optional on SL2 Passive Features Airbags: Driver-side airbag standard Seatbelts: Three-point front and rear seat belts 💡 Technology Features Infotainment Audio System: AM/FM stereo with cassette player, optional CD player. Typically 4 speakers. Driver Assistance Cruise Control: Standard on SL2 Connectivity Onboard Diagnostics: OBD-I system, with diagnostic connectors under the dash. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (synthetic blend recommended). Air Filter Replacement: Every 15,000 miles or 12 months. Spark Plug Replacement: Every 100,000 miles (iridium plugs). Timing Belt Replacement: Belt-driven OHC. Replacement interval typically 90,000-100,000 miles. Manual will specify exact interval and procedure. Fluid Specifications Engine Oil Type: SAE 5W-30 (API Service Classification SG, SH or higher) Engine Oil Capacity: 4.0 US quarts (3.8 Liters) with filter change. Coolant Type: GM P/N 12346611 (or equivalent, silicate-free, long-life antifreeze/coolant) Coolant Capacity: Approximately 7.0 US quarts (6.6 Liters) Known Issues Common Problem 1: Intake manifold gaskets (plastic intake manifold can crack). Common Problem 2: Water pump leaks (often associated with timing belt replacement). Common Problem 3: Door lock actuators and power window regulators. Common Problem 4: CV axle wear. Common Problem 5: Orifice tube issues in the A/C system. 📚 Vehicle History Brand Heritage Saturn Introduction: Saturn Corporation was founded by General Motors in 1985 as a new division to compete with Japanese automakers. Model Evolution Sl2 Placement: The SL2 was the higher-performance variant of Saturn's compact sedan, known for its DOHC engine. Production Production Era: First generation: 1991-1995 Manufacturing Location: Spring Hill, Tennessee,...
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1995 Saturn SL2 Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Saturn
Model:
SL2
Year:
1995
Generation
Generation Identifier:
SC/SL/SW Series 1
Codes
Chassis Code:
NN (for Sedan)
👋 Introduction
Market Position
Vehicle Segment:
Compact Sedan (GM's 'Plastic Fantastic' era)
Target Audience:
Budget-conscious car buyers, owners seeking affordable and reliable transportation.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Escort, Nissan Sentra
Key Features
Unique Selling Proposition:
Innovative composite body panels, distinctive styling, affordable price point.
Manual Advantage:
Licensed OE information, convenient online access, comprehensive coverage for DIY repairs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical, Electrical, Body, Maintenance, Diagnostics
Secondary Coverage:
Body Repair, Frame Straightening, HVAC, Emissions
Page Count
Estimated Page Count:
Approximately 1000+ pages (typical for comprehensive OEM service manuals)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (Online Access, Browser-based)
📖 Manual Coverage
Systems Covered
Engine:
DOHC 1.9L (LW2) 4-cylinder
Engine Management:
Ignition system, Fuel injection system, Emissions control
Transmission:
5-speed Manual (F23), 3-speed Automatic (TH125)
Drivetrain:
Front-wheel drive, Axles, CV joints
Suspension:
Front MacPherson struts, Rear torsion beam axle
Steering:
Power-assisted rack and pinion
Brakes:
Front disc, Rear drum (optional rear disc on SL2)
Electrical System:
Charging system, Starting system, Battery, Lighting, Fuses, Relays, Wiring diagrams
HVAC:
Air conditioning, Heating, Ventilation
Body:
Interior trim, Exterior panels, Doors, Glass, Locks
Procedures Included
Maintenance:
Oil changes, Filter replacements, Spark plugs, Belts, Hoses, Fluid checks and changes
Troubleshooting:
Diagnostic trouble codes (DTCs), Component testing, Symptom-based diagnosis
Repair:
Engine component replacement, Transmission overhaul, Brake caliper replacement, Suspension arm replacement, Electrical component repair
Diagnostics:
Detailed diagnostic procedures for all major systems, including on-board diagnostics (OBD-I)
Special Tools:
Identification and usage of specific tools required for repairs
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine and transmission rebuilds
Diagnostics Level:
Advanced, including electrical schematics and pinpoint tests
Rebuilding Procedures:
Detailed instructions for engine, transmission, and component rebuilding
📊 Manual Specifications
File Format
Digital Format Details:
Web-based access via browser, no software installation required.
Print Quality
Print Quality Suitability:
High-resolution, suitable for printing individual pages or sections.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
LW2
Engine Type:
Inline 4-cylinder, DOHC (Double Overhead Camshaft)
Displacement:
1.9 Liters (1898 cc)
Performance
Horsepower:
124 hp @ 6000 rpm (SL2)
Torque:
117 lb-ft @ 4800 rpm (SL2)
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPFI)
Fuel Type:
Unleaded gasoline, 87 Octane (minimum)
Engine Internals
Bore X Stroke:
3.50 in x 3.03 in (89.0 mm x 77.0 mm)
Compression Ratio:
9.0:1
🔧 Transmission
Standard
Type:
5-speed Manual (Getrag F23)
Optional
Type:
3-speed Automatic (GM TH125-4L3)
Features
Manual Gear Ratios:
1st: 3.58, 2nd: 2.16, 3rd: 1.32, 4th: 1.07, 5th: 0.86, Reverse: 3.31
Manual Final Drive Ratio:
3.94
Automatic Fluid Type:
Dexron-III Automatic Transmission Fluid
Manual Fluid Type:
API GL-4, SAE 75W-90 Gear Oil
📐 Dimensions
Exterior
Length:
175.1 inches (4448 mm)
Width:
66.9 inches (1700 mm)
Height:
53.6 inches (1361 mm)
Wheelbase:
100.5 inches (2553 mm)
Front Track:
57.1 inches (1450 mm)
Rear Track:
57.3 inches (1455 mm)
Weights
Curb Weight:
2,710 - 2,800 lbs (1229 - 1270 kg) approx.
Gross Vehicle Weight Rating:
3,615 lbs (1640 kg) approx.
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Four Stars (Driver), Four Stars (Passenger) - for 1995 models
Active Features
ABS:
Optional on SL2
Passive Features
Airbags:
Driver-side airbag standard
Seatbelts:
Three-point front and rear seat belts
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette player, optional CD player. Typically 4 speakers.
Driver Assistance
Cruise Control:
Standard on SL2
Connectivity
Onboard Diagnostics:
OBD-I system, with diagnostic connectors under the dash.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (synthetic blend recommended).
Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 100,000 miles (iridium plugs).
Timing Belt Replacement:
Belt-driven OHC. Replacement interval typically 90,000-100,000 miles. Manual will specify exact interval and procedure.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Service Classification SG, SH or higher)
Engine Oil Capacity:
4.0 US quarts (3.8 Liters) with filter change.
Coolant Type:
GM P/N 12346611 (or equivalent, silicate-free, long-life antifreeze/coolant)
Coolant Capacity:
Approximately 7.0 US quarts (6.6 Liters)
Known Issues
Common Problem 1:
Intake manifold gaskets (plastic intake manifold can crack).
Common Problem 2:
Water pump leaks (often associated with timing belt replacement).
Common Problem 3:
Door lock actuators and power window regulators.
Common Problem 4:
CV axle wear.
Common Problem 5:
Orifice tube issues in the A/C system.
📚 Vehicle History
Brand Heritage
Saturn Introduction:
Saturn Corporation was founded by General Motors in 1985 as a new division to compete with Japanese automakers.
Model Evolution
Sl2 Placement:
The SL2 was the higher-performance variant of Saturn's compact sedan, known for its DOHC engine.
Production
Production Era:
First generation: 1991-1995
Manufacturing Location:
Spring Hill, Tennessee, USA
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Saturn SL series was frequently featured on Car and Driver's 10Best lists in the early to mid-1990s, recognizing its value and driving dynamics.
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