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2010 Smart Fortwo Service & Repair Manual

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🏷️ Basic Information Identification Make: Smart Model: Fortwo Year: 2010 Generation: Second Generation (W451) Chassis Code: W451 👋 Introduction Market Position Niche: Ultra-compact city car segment. Target Audience: Urban commuters, eco-conscious drivers, those seeking a unique and maneuverable vehicle. Competitive Analysis Key Competitors 2010: Scion iQ (later model), Fiat 500 (later model), Mini Cooper. Key Features Unique Selling Proposition: Extremely compact dimensions, excellent maneuverability, distinctive design. Manual Advantage: Online, licensed OE data provides up-to-date and accurate repair information, superior to outdated print manuals. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Software Language: English Format: Online Software (Web Browser Accessible) Access Duration: 1 Year (Renewable) Vendor: RepairSurge Licensing: Officially Licensed, OE Material Derived 📖 Manual Coverage Systems Covered Engine Mechanical: Complete coverage including disassembly, inspection, assembly, and torque specifications. Engine Performance: Diagnosis and repair of performance-related issues. Fuel System: Fuel pump, injectors, lines, evaporative emissions control. Ignition System: Spark plugs, coils, ignition timing, control module. Cooling System: Radiator, thermostat, water pump, hoses, fan. Exhaust System: Catalytic converter, mufflers, pipes, sensors. Transmission Automatic: Repair and diagnosis of the automated manual transmission. Transmission Components: Clutch operation, gear selection mechanisms. Drivetrain: Front axle, drive shafts, hub bearings. Suspension Front: Struts, springs, control arms, ball joints, steering knuckle. Suspension Rear: Torsion beam, shock absorbers, bushings. Steering System: Power steering rack, column, tie rods, alignment procedures. Braking System: Front and rear disc brakes, ABS, brake fluid specifications and bleeding procedures. Wheel And Tires: Tire pressure, wear patterns, wheel torque specifications. Body And Frame: Exterior panel removal and installation, structural components. Doors And Hatches: Operation, adjustment, and repair of doors and tailgate. Interior Trim: Dashboard, seats, door panels, headliner removal and installation. Electrical System: Battery, alternator, starter, wiring diagrams, circuit protection. Lighting System: Headlights, taillights, interior lighting, bulb replacement. Instrumentation: Dashboard gauges, warning lights, control modules. Climate Control: HVAC system operation, refrigerant handling, A/C compressor, heater core. Audio System: Radio, speakers, antenna, potential integration with aftermarket units. Safety Systems: Airbag system diagnosis and replacement procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, belt inspections. Scheduled Maintenance: Detailed service intervals and recommended services by mileage/time. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting guides. Repair Procedures: Step-by-step instructions for component replacement and repair. Diagnostic Procedures: OBD-II scanning, sensor testing, electrical system diagnostics. Component Replacement: Detailed guides for replacing major and minor components. Specifications And Tolerances: Precise torque values, clearances, and alignment specifications. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. Fluid Capacities: Exact fluid capacities for engine oil, coolant, brake fluid, etc. Technical Depth Depth: Comprehensive (from basic maintenance to full rebuilds). Diagnostic Tools: Information on required diagnostic tools and scan equipment. Special Tools: Identification of any specialized tools required for specific procedures. 📊 Manual Specifications File Format Platform Compatibility: PC, Laptop, Smartphone, Tablet (via Web Browser) Accessibility: Internet connection required, browser-based. Print Quality Print Capability: Likely printable pages, though not a physical print. Binding Type Binding: N/A (Digital Product) Paper Type Paper Type: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-cylinder, naturally aspirated gasoline engine. Engine Code: MHD (Mild Hybrid Drive) and non-MHD variants may exist, but the primary engine for many markets was the 999cc unit. Displacement: 999 cc (1.0 Liter) Performance Horsepower: Approximately 70-71 hp @ 6000 rpm Torque: Approximately 96 Nm (71 lb-ft) @ 3500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Fuel Type: Unleaded gasoline, minimum Octane Rating 91 (RON+MON)/2. Emission Control: Catalytic converter, secondary air injection (on some variants), oxygen sensors. 🔧 Transmission Standard Transmission Type: 5-speed Automated Manual Transmission (often referred to as Softip or AMT). Optional Optional Transmission: N/A for 2010 model year in most major markets; AMT was standard. Features Transmission Features: Clutch actuator and gear shift actuator controlled electronically, allowing for manual or automatic shifting modes. Transmission Fluid: Refer to manual for specific MB-Approval specification (e.g., MB 236.20 or similar for AMT). 📐 Dimensions Exterior Length: Approx. 2,695 mm (106.1 in) Width: Approx. 1,515 mm (59.6 in) Height: Approx. 1,477 mm (58.1 in) Wheelbase: Approx. 1,867 mm (73.5 in) Weights Curb Weight: Approx. 750-790 kg (1653-1742 lbs), depending on equipment. Cargo Cargo Volume Seats Up: Approx. 157 liters (5.5 cu ft) Cargo Volume Seats Down: Approx. 750 liters (26.5 cu ft) with seats folded. 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for the W451 generation, specific scores vary by year and testing protocol). Active Features ABS: Standard Anti-lock Braking System. Esp: Standard Electronic Stability Program. Traction Control: Standard Traction Control System (ASR). Passive Features Airbags: Driver airbag, passenger airbag, side airbags (optional or standard depending on trim). Safety Cell: High-strength steel safety cell ('Tridion' safety cell). 💡 Technology Features Infotainment Audio System Base: Factory fitted radio with CD player and speakers. Optional Infotainment: Upgraded audio systems, navigation options (less common for this...
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2010 Smart Fortwo Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Smart
Model:
Fortwo
Year:
2010
Generation:
Second Generation (W451)
Chassis Code:
W451
👋 Introduction
Market Position
Niche:
Ultra-compact city car segment.
Target Audience:
Urban commuters, eco-conscious drivers, those seeking a unique and maneuverable vehicle.
Competitive Analysis
Key Competitors 2010:
Scion iQ (later model), Fiat 500 (later model), Mini Cooper.
Key Features
Unique Selling Proposition:
Extremely compact dimensions, excellent maneuverability, distinctive design.
Manual Advantage:
Online, licensed OE data provides up-to-date and accurate repair information, superior to outdated print manuals.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual Software
Language:
English
Format:
Online Software (Web Browser Accessible)
Access Duration:
1 Year (Renewable)
Vendor:
RepairSurge
Licensing:
Officially Licensed, OE Material Derived
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete coverage including disassembly, inspection, assembly, and torque specifications.
Engine Performance:
Diagnosis and repair of performance-related issues.
Fuel System:
Fuel pump, injectors, lines, evaporative emissions control.
Ignition System:
Spark plugs, coils, ignition timing, control module.
Cooling System:
Radiator, thermostat, water pump, hoses, fan.
Exhaust System:
Catalytic converter, mufflers, pipes, sensors.
Transmission Automatic:
Repair and diagnosis of the automated manual transmission.
Transmission Components:
Clutch operation, gear selection mechanisms.
Drivetrain:
Front axle, drive shafts, hub bearings.
Suspension Front:
Struts, springs, control arms, ball joints, steering knuckle.
Suspension Rear:
Torsion beam, shock absorbers, bushings.
Steering System:
Power steering rack, column, tie rods, alignment procedures.
Braking System:
Front and rear disc brakes, ABS, brake fluid specifications and bleeding procedures.
Wheel And Tires:
Tire pressure, wear patterns, wheel torque specifications.
Body And Frame:
Exterior panel removal and installation, structural components.
Doors And Hatches:
Operation, adjustment, and repair of doors and tailgate.
Interior Trim:
Dashboard, seats, door panels, headliner removal and installation.
Electrical System:
Battery, alternator, starter, wiring diagrams, circuit protection.
Lighting System:
Headlights, taillights, interior lighting, bulb replacement.
Instrumentation:
Dashboard gauges, warning lights, control modules.
Climate Control:
HVAC system operation, refrigerant handling, A/C compressor, heater core.
Audio System:
Radio, speakers, antenna, potential integration with aftermarket units.
Safety Systems:
Airbag system diagnosis and replacement procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, belt inspections.
Scheduled Maintenance:
Detailed service intervals and recommended services by mileage/time.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides.
Repair Procedures:
Step-by-step instructions for component replacement and repair.
Diagnostic Procedures:
OBD-II scanning, sensor testing, electrical system diagnostics.
Component Replacement:
Detailed guides for replacing major and minor components.
Specifications And Tolerances:
Precise torque values, clearances, and alignment specifications.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Fluid Capacities:
Exact fluid capacities for engine oil, coolant, brake fluid, etc.
Technical Depth
Depth:
Comprehensive (from basic maintenance to full rebuilds).
Diagnostic Tools:
Information on required diagnostic tools and scan equipment.
Special Tools:
Identification of any specialized tools required for specific procedures.
📊 Manual Specifications
File Format
Platform Compatibility:
PC, Laptop, Smartphone, Tablet (via Web Browser)
Accessibility:
Internet connection required, browser-based.
Print Quality
Print Capability:
Likely printable pages, though not a physical print.
Binding Type
Binding:
N/A (Digital Product)
Paper Type
Paper Type:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 3-cylinder, naturally aspirated gasoline engine.
Engine Code:
MHD (Mild Hybrid Drive) and non-MHD variants may exist, but the primary engine for many markets was the 999cc unit.
Displacement:
999 cc (1.0 Liter)
Performance
Horsepower:
Approximately 70-71 hp @ 6000 rpm
Torque:
Approximately 96 Nm (71 lb-ft) @ 3500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, minimum Octane Rating 91 (RON+MON)/2.
Emission Control:
Catalytic converter, secondary air injection (on some variants), oxygen sensors.
🔧 Transmission
Standard
Transmission Type:
5-speed Automated Manual Transmission (often referred to as Softip or AMT).
Optional
Optional Transmission:
N/A for 2010 model year in most major markets; AMT was standard.
Features
Transmission Features:
Clutch actuator and gear shift actuator controlled electronically, allowing for manual or automatic shifting modes.
Transmission Fluid:
Refer to manual for specific MB-Approval specification (e.g., MB 236.20 or similar for AMT).
📐 Dimensions
Exterior
Length:
Approx. 2,695 mm (106.1 in)
Width:
Approx. 1,515 mm (59.6 in)
Height:
Approx. 1,477 mm (58.1 in)
Wheelbase:
Approx. 1,867 mm (73.5 in)
Weights
Curb Weight:
Approx. 750-790 kg (1653-1742 lbs), depending on equipment.
Cargo
Cargo Volume Seats Up:
Approx. 157 liters (5.5 cu ft)
Cargo Volume Seats Down:
Approx. 750 liters (26.5 cu ft) with seats folded.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for the W451 generation, specific scores vary by year and testing protocol).
Active Features
ABS:
Standard Anti-lock Braking System.
Esp:
Standard Electronic Stability Program.
Traction Control:
Standard Traction Control System (ASR).
Passive Features
Airbags:
Driver airbag, passenger airbag, side airbags (optional or standard depending on trim).
Safety Cell:
High-strength steel safety cell ('Tridion' safety cell).
💡 Technology Features
Infotainment
Audio System Base:
Factory fitted radio with CD player and speakers.
Optional Infotainment:
Upgraded audio systems, navigation options (less common for this era).
Driver Assistance
Esp:
Standard Electronic Stability Program for enhanced vehicle control.
ABS:
Standard Anti-lock Braking System.
Connectivity
Connectivity Features:
Limited by 2010 standards; typically basic Bluetooth for hands-free calling on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km (9,300 miles) or 1 year, whichever comes first.
Air Filter Replacement:
Refer to manual, generally around 30,000-45,000 km (18,600-28,000 miles).
Spark Plug Replacement:
Refer to manual, typically around 60,000 km (37,000 miles).
Fluid Specifications
Engine Oil Specification:
SAE 0W-30 or 5W-30, MB-Approval 229.5 or 229.51.
Engine Oil Capacity:
Approx. 3.7 liters (3.9 US quarts).
Coolant Specification:
MB-Approval 325.0 or 326.0 (Antifreeze/Coolant concentrate).
Brake Fluid Specification:
DOT 4.
Known Issues
Transmission Actuator Issues:
Potential for wear or failure of the automated clutch and shift actuators, leading to shifting problems.
Electrical Gremlins:
Some owners report minor electrical issues; comprehensive wiring diagrams are crucial.
Suspension Wear:
Due to its compact size and urban focus, suspension components can experience wear.
📚 Vehicle History
Brand Heritage
Parent Company:
Daimler AG (Mercedes-Benz).
Model Evolution
Previous Generation:
First Generation Smart Fortwo (W450).
Design Philosophy:
Microcar concept focused on urban mobility and efficiency.
Production
Manufacturing Location:
Hambach, France.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Euro NCAP safety ratings. The Smart Fortwo's unique construction often garners attention for safety in its class.
Design Awards:
Often praised for its innovative packaging and city-friendly design.
Ratings
Fuel Economy Ratings:
Excellent fuel economy, making it a leader in its class.
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