SsangYong Actyon 2005-2006 Service Repair Workshop Manual Pdf
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🏷️ Basic Information Identification Make: SsangYong Model: Actyon Model Generation: First Generation (C200 Platform) Model Years Covered: 2005, 2006 Codes Chassis Code: C200 👋 Introduction Market Position Market Position: Compact SUV/Crossover Competitive Analysis Competitive Analysis: Competed with models like the Kia Sportage, Hyundai Tucson, Mitsubishi Outlander, and Nissan X-Trail in its segment during the mid-2000s. Key Features Key Features: Distinctive coupe-like styling, available in 2WD and 4WD configurations, various engine options including diesel and petrol. 📋 Manual Details Coverage Areas Coverage Areas: Global Page Count Page Count: Hundreds of Pages (Specific number not provided, typical for factory service manuals) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English (Implied by product description and common industry practice for international markets) Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Systems Covered: Engine Mechanical, Engine Electrical, Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Transmission (Manual & Automatic), Drivetrain (FWD, AWD), Suspension (Front & Rear), Steering System, Braking System (ABS), Climate Control, Body Electrical, Body Panels, Interior Trim, Exterior Trim, Safety Systems (Airbags, Seatbelts), Diagnostics, Troubleshooting Procedures Included Procedures Included: Routine Maintenance, Scheduled Servicing, Inspection Procedures, Component Removal & Installation, Disassembly & Assembly, Repair Procedures, Diagnostic Flowcharts, Troubleshooting Guides, Wiring Diagrams, Technical Specifications, Torque Specifications, Lubricant & Fluid Recommendations, Component Testing, Special Tool Requirements, Electrical System Schematics Technical Depth Technical Depth: Comprehensive (Covers all repairs, servicing, and troubleshooting from basic maintenance to complete overhaul) 📊 Manual Specifications File Format File Format: Portable Document Format (PDF) Print Quality Print Quality: High-resolution (Supports printing of single pages or entire manual) Binding Type Binding Type: Digital (No physical binding) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Primary Engine Options: 2.0L DOHC 16V Petrol (e.g., G20D), 2.7L DOHC 20V Petrol (e.g., G27D), 2.0L DOHC 16V Turbo Diesel (e.g., XDi200), 2.7L DOHC 20V Turbo Diesel (e.g., XDi270) Performance Typical Petrol Horsepower Range: 126-165 HP (depending on engine variant) Typical Diesel Horsepower Range: 115-141 HP (depending on engine variant) Fuel System Petrol Fuel System: Electronic Fuel Injection (EFI) Diesel Fuel System: Common Rail Direct Injection (CRDI) for diesel variants 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 4-speed Automatic Transmission (with T-Sport shifter on some models) Features Drivetrain Options: 2WD (Rear-Wheel Drive), 4WD (Part-time or Full-time depending on trim) 📐 Dimensions Exterior Typical Length: Approx. 4,340 mm (170.9 in) Typical Width: Approx. 1,810 mm (71.3 in) Typical Height: Approx. 1,715 mm (67.5 in) Weights Typical Curb Weight: Approx. 1,600 - 1,800 kg (3,527 - 3,968 lbs) 🛡️ Safety Features Ratings Safety Ratings: Varies by market and testing body. Specific Euro NCAP or NHTSA ratings for these early models may be limited or absent. Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS) on some models. Passive Features Passive Safety Features: Front Airbags, Side Airbags (optional), Pretensioner seatbelts, Child seat anchor points (ISOFIX). 💡 Technology Features Infotainment Infotainment System: Basic audio systems (AM/FM radio, CD player), potentially with optional navigation or premium sound systems depending on trim level. Aux input may be present. Driver Assistance Driver Assistance Features: Limited by the era; primarily focused on ABS and traction control. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane departure warning were standard. Connectivity Connectivity Options: Basic, typically limited to audio inputs. Bluetooth might have been an optional feature on higher trims, but less common. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km (6,200 miles) or 12 months, whichever comes first (check manual for specific engine/oil type). Timing Belt Replacement Interval: For petrol engines with timing belts, typically 80,000 - 100,000 km (50,000 - 60,000 miles). Diesel models likely use timing chains. Fluid Specifications Engine Oil Specification: API SL/SM or ACEA A3/B4, SAE 5W-30 or 10W-40 (refer to manual for exact viscosity and API rating). Coolant Specification: Ethylene Glycol based antifreeze/coolant, typically a 50/50 mix with deionized water. Transmission Fluid Manual: API GL-4 or GL-5, SAE 75W-90 gear oil. Transmission Fluid Automatic: ATF SP-III or equivalent Dexron/Mercon compatible fluid (confirm with manual). Known Issues Common Wear Items: Suspension components (bushings, ball joints), EGR valve issues (diesel), glow plug failure (diesel), potential for turbocharger issues (diesel), HVAC system components. Potential Electrical Gremlins: Can occur in vehicles of this age; thorough electrical system diagnostics are important. Check for common issues with window regulators, central locking, and sensor failures. 📚 Vehicle History Brand Heritage Brand Heritage: SsangYong Motor Company, established in South Korea, has a history of producing SUVs and commercial vehicles, often with unique styling and robust engineering. Model Evolution Model Evolution: The Actyon (C200) was a significant model in SsangYong's lineup, designed to blend SUV practicality with coupe-like styling. It was based on a monocoque chassis and replaced the previous SsangYong Korando. Production Production Period:...
Common Rail Direct Injection (CRDI) for diesel variants
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission (with T-Sport shifter on some models)
Features
Drivetrain Options:
2WD (Rear-Wheel Drive), 4WD (Part-time or Full-time depending on trim)
📐 Dimensions
Exterior
Typical Length:
Approx. 4,340 mm (170.9 in)
Typical Width:
Approx. 1,810 mm (71.3 in)
Typical Height:
Approx. 1,715 mm (67.5 in)
Weights
Typical Curb Weight:
Approx. 1,600 - 1,800 kg (3,527 - 3,968 lbs)
🛡️ Safety Features
Ratings
Safety Ratings:
Varies by market and testing body. Specific Euro NCAP or NHTSA ratings for these early models may be limited or absent.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS) on some models.
Passive Features
Passive Safety Features:
Front Airbags, Side Airbags (optional), Pretensioner seatbelts, Child seat anchor points (ISOFIX).
💡 Technology Features
Infotainment
Infotainment System:
Basic audio systems (AM/FM radio, CD player), potentially with optional navigation or premium sound systems depending on trim level. Aux input may be present.
Driver Assistance
Driver Assistance Features:
Limited by the era; primarily focused on ABS and traction control. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane departure warning were standard.
Connectivity
Connectivity Options:
Basic, typically limited to audio inputs. Bluetooth might have been an optional feature on higher trims, but less common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,200 miles) or 12 months, whichever comes first (check manual for specific engine/oil type).
Timing Belt Replacement Interval:
For petrol engines with timing belts, typically 80,000 - 100,000 km (50,000 - 60,000 miles). Diesel models likely use timing chains.
Fluid Specifications
Engine Oil Specification:
API SL/SM or ACEA A3/B4, SAE 5W-30 or 10W-40 (refer to manual for exact viscosity and API rating).
Coolant Specification:
Ethylene Glycol based antifreeze/coolant, typically a 50/50 mix with deionized water.
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-90 gear oil.
Transmission Fluid Automatic:
ATF SP-III or equivalent Dexron/Mercon compatible fluid (confirm with manual).
Can occur in vehicles of this age; thorough electrical system diagnostics are important. Check for common issues with window regulators, central locking, and sensor failures.
📚 Vehicle History
Brand Heritage
Brand Heritage:
SsangYong Motor Company, established in South Korea, has a history of producing SUVs and commercial vehicles, often with unique styling and robust engineering.
Model Evolution
Model Evolution:
The Actyon (C200) was a significant model in SsangYong's lineup, designed to blend SUV practicality with coupe-like styling. It was based on a monocoque chassis and replaced the previous SsangYong Korando.
Production
Production Period:
2005 - 2010 (First Generation)
Manufacturing Location:
South Korea
🏆 Awards & Recognition
Recognitions
Recognitions:
Specific automotive awards for the 2005-2006 SsangYong Actyon are not widely documented. Its reception was often noted for its distinctive styling rather than critical acclaim in major automotive publications.