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SsangYong Actyon Korando 1996-2006 Workshop Service Repair Manual

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$133.00
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🏷️ Basic Information Identification Make: SsangYong Model: Actyon Korando Generation: First Generation (Korando Family) Codes Chassis Codes: KG (Korando Grand) 👋 Introduction Market Position Target Audience: Mechanical technicians and knowledgeable DIY enthusiasts. Competitive Analysis Value Proposition: Provides dealership-level service information, enabling cost savings and quality repairs. Key Features Safety Emphasis: Highlights important safety warnings and precautions, including the use of specific tools like torque wrenches. Special Tool Identification: Identifies and illustrates special tools required for specific adjustments and repairs. 📋 Manual Details Coverage Areas Model Years Covered: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Page Count Estimated Page Count: Extensive (typical for workshop manuals covering multiple years and systems) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine overhaul, including disassembly, inspection, assembly, timing, and component specifications. Fuel System: Fuel injection system, fuel pump, injectors, fuel lines, fuel tank, fuel filter replacement and diagnostics. Ignition System: Ignition coils, spark plugs, ignition timing, ignition control module (ICM), and related components. Lubrication System: Oil pump, oil filter, oil pan, oil galleries, oil pressure diagnostics, and oil specifications. Exhaust System: Exhaust manifold, catalytic converter, muffler, exhaust pipes, oxygen sensors, and emission control systems. Cooling System: Radiator, water pump, thermostat, coolant hoses, cooling fan, heater core, and coolant specifications. Electrical System: Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, lighting, and accessories. Transmission Manual: Manual transmission overhaul, clutch system, gear shifting mechanisms, transmission fluid specifications. Transmission Automatic: Automatic transmission overhaul, torque converter, hydraulic control systems, transmission fluid specifications, and shift solenoids. Drivetrain: Front and rear differentials, drive shafts, universal joints, CV joints, and 4WD system components. Suspension System: Front and rear suspension components (struts, shocks, control arms, bushings), alignment specifications. Steering System: Power steering pump, steering rack/gearbox, tie rod ends, steering column, and power steering fluid. Brake System: Brake discs, brake pads, calipers, master cylinder, brake booster, ABS system components, brake fluid specifications. Body And Chassis: Body panel removal and installation, doors, windows, interior trim, chassis components, and rust prevention. HVAC System: Heating, ventilation, and air conditioning (HVAC) system diagnosis, component replacement, and refrigerant information. Dashboard And Instruments: Instrument cluster, gauges, warning lights, sensors, and interior electronics. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-ups, tire rotation, and general inspection procedures. Troubleshooting: Diagnostic procedures for common problems, fault codes (if applicable), and systematic fault finding. Repair And Overhaul: Detailed step-by-step instructions for removing, inspecting, repairing, and reinstalling all major vehicle components. Tune Ups: Procedures for engine tune-ups, including spark plug replacement, ignition timing adjustment, and fuel system cleaning. Assembly Disassembly: Comprehensive instructions for the complete disassembly and reassembly of all vehicle systems and components. Component Replacement: Specific guidance on replacing parts such as belts, hoses, bearings, seals, sensors, and actuators. Diagnostic Procedures: Systematic approaches to identifying and resolving mechanical and electrical issues. Proprietary Component Instructions: Inclusion of instructions for manufacturer-specific components for proper understanding and repair. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission overhauls, suitable for professional technicians. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable Binding Type Delivery Method: Electronic Delivery via Email (Digital Copy) Paper Type Physical Format: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Options: Likely covered engines include diesel and gasoline variants common for SsangYong during this period. Specific engine codes (e.g., M156, OM601) would be detailed in the manual. (Note: Specific engine details are not provided in the product description but would be covered extensively within the manual). Performance Power And Torque: Detailed specifications for horsepower, torque, and operating ranges for all covered engine variants. Fuel System Fuel Delivery: Information on fuel injection systems (e.g., common rail diesel, indirect/direct gasoline injection), fuel pressure, and injector flow rates. 🔧 Transmission Standard Transmission Types: Details for both manual and automatic transmission options likely available for the Actyon Korando (e.g., 5-speed manual, 4-speed automatic). Optional Drive Systems: Coverage of 2WD and 4WD (4x4) drivetrains, including transfer case and axle servicing. Features Gear Ratios: Specifications for gear ratios in both manual and automatic transmissions, and transfer case gear ratios. 📐 Dimensions Exterior Body Styles: Information pertaining to the SUV body style of the Korando, including dimensions and structural components. Weights Curb Weight: Details on curb weight and gross vehicle weight ratings (GVWR) for different configurations. 🛡️ Safety Features Ratings Crash Test Data: While not explicitly stated, such manuals often reference safety system designs relevant to crashworthiness. Specific ratings from independent agencies are not provided in the product description. Active Features ABS: Repair and diagnostic information for the Anti-lock Braking System (ABS) if equipped. Passive Features Airbags: Information on airbag systems, sensors, control modules, and replacement procedures (if equipped). 💡 Technology Features Infotainment Audio System: Details...
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Sku: 457991
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SsangYong Actyon Korando 1996-2006 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
Actyon Korando
Generation:
First Generation (Korando Family)
Codes
Chassis Codes:
KG (Korando Grand)
👋 Introduction
Market Position
Target Audience:
Mechanical technicians and knowledgeable DIY enthusiasts.
Competitive Analysis
Value Proposition:
Provides dealership-level service information, enabling cost savings and quality repairs.
Key Features
Safety Emphasis:
Highlights important safety warnings and precautions, including the use of specific tools like torque wrenches.
Special Tool Identification:
Identifies and illustrates special tools required for specific adjustments and repairs.
📋 Manual Details
Coverage Areas
Model Years Covered:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Page Count
Estimated Page Count:
Extensive (typical for workshop manuals covering multiple years and systems)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine overhaul, including disassembly, inspection, assembly, timing, and component specifications.
Fuel System:
Fuel injection system, fuel pump, injectors, fuel lines, fuel tank, fuel filter replacement and diagnostics.
Ignition System:
Ignition coils, spark plugs, ignition timing, ignition control module (ICM), and related components.
Lubrication System:
Oil pump, oil filter, oil pan, oil galleries, oil pressure diagnostics, and oil specifications.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, exhaust pipes, oxygen sensors, and emission control systems.
Cooling System:
Radiator, water pump, thermostat, coolant hoses, cooling fan, heater core, and coolant specifications.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, lighting, and accessories.
Transmission Manual:
Manual transmission overhaul, clutch system, gear shifting mechanisms, transmission fluid specifications.
Transmission Automatic:
Automatic transmission overhaul, torque converter, hydraulic control systems, transmission fluid specifications, and shift solenoids.
Drivetrain:
Front and rear differentials, drive shafts, universal joints, CV joints, and 4WD system components.
Suspension System:
Front and rear suspension components (struts, shocks, control arms, bushings), alignment specifications.
Steering System:
Power steering pump, steering rack/gearbox, tie rod ends, steering column, and power steering fluid.
Brake System:
Brake discs, brake pads, calipers, master cylinder, brake booster, ABS system components, brake fluid specifications.
Body And Chassis:
Body panel removal and installation, doors, windows, interior trim, chassis components, and rust prevention.
HVAC System:
Heating, ventilation, and air conditioning (HVAC) system diagnosis, component replacement, and refrigerant information.
Dashboard And Instruments:
Instrument cluster, gauges, warning lights, sensors, and interior electronics.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, tire rotation, and general inspection procedures.
Troubleshooting:
Diagnostic procedures for common problems, fault codes (if applicable), and systematic fault finding.
Repair And Overhaul:
Detailed step-by-step instructions for removing, inspecting, repairing, and reinstalling all major vehicle components.
Tune Ups:
Procedures for engine tune-ups, including spark plug replacement, ignition timing adjustment, and fuel system cleaning.
Assembly Disassembly:
Comprehensive instructions for the complete disassembly and reassembly of all vehicle systems and components.
Component Replacement:
Specific guidance on replacing parts such as belts, hoses, bearings, seals, sensors, and actuators.
Diagnostic Procedures:
Systematic approaches to identifying and resolving mechanical and electrical issues.
Proprietary Component Instructions:
Inclusion of instructions for manufacturer-specific components for proper understanding and repair.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine and transmission overhauls, suitable for professional technicians.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable
Binding Type
Delivery Method:
Electronic Delivery via Email (Digital Copy)
Paper Type
Physical Format:
Not Applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely covered engines include diesel and gasoline variants common for SsangYong during this period. Specific engine codes (e.g., M156, OM601) would be detailed in the manual. (Note: Specific engine details are not provided in the product description but would be covered extensively within the manual).
Performance
Power And Torque:
Detailed specifications for horsepower, torque, and operating ranges for all covered engine variants.
Fuel System
Fuel Delivery:
Information on fuel injection systems (e.g., common rail diesel, indirect/direct gasoline injection), fuel pressure, and injector flow rates.
🔧 Transmission
Standard
Transmission Types:
Details for both manual and automatic transmission options likely available for the Actyon Korando (e.g., 5-speed manual, 4-speed automatic).
Optional
Drive Systems:
Coverage of 2WD and 4WD (4x4) drivetrains, including transfer case and axle servicing.
Features
Gear Ratios:
Specifications for gear ratios in both manual and automatic transmissions, and transfer case gear ratios.
📐 Dimensions
Exterior
Body Styles:
Information pertaining to the SUV body style of the Korando, including dimensions and structural components.
Weights
Curb Weight:
Details on curb weight and gross vehicle weight ratings (GVWR) for different configurations.
🛡️ Safety Features
Ratings
Crash Test Data:
While not explicitly stated, such manuals often reference safety system designs relevant to crashworthiness. Specific ratings from independent agencies are not provided in the product description.
Active Features
ABS:
Repair and diagnostic information for the Anti-lock Braking System (ABS) if equipped.
Passive Features
Airbags:
Information on airbag systems, sensors, control modules, and replacement procedures (if equipped).
💡 Technology Features
Infotainment
Audio System:
Details on factory radio/cassette/CD players, speaker configurations, and potential for aftermarket upgrades. Wiring information will be included.
Driver Assistance
Cruise Control:
Information on operation and servicing of cruise control systems, if equipped.
Connectivity
Power Windows Locks:
Electrical diagrams and repair procedures for power windows, door locks, and remote keyless entry systems (if equipped).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typical intervals around 5,000-7,500 miles or 6-12 months, depending on engine type and driving conditions. Specifics detailed in manual.
Fluid Specifications
Engine Oil:
Manual will specify SAE viscosity grade (e.g., 10W-30, 15W-40 for diesel) and API service classification (e.g., API CF for diesel, API SG/SH/SJ for gasoline). Capacities will be listed.
Coolant:
Manual will specify type of antifreeze (e.g., ethylene glycol-based) and required concentration mix with water (typically 50/50). Specific color/type may be noted.
Brake Fluid:
Likely DOT 3 or DOT 4 brake fluid, depending on system design. Manual will confirm.
Transmission Fluid Manual:
Specific manual transmission fluid (MTF) grade and specification, likely GL-4 or GL-5.
Transmission Fluid Automatic:
Automatic transmission fluid (ATF) type, likely a Dexron-II/III or similar specification. Capacities will be listed.
Known Issues
Common Problems:
Potential issues for vehicles of this era might include wear on suspension bushings, minor electrical gremlins, turbocharger issues (on diesel models), and potential for rust depending on climate. Manual will provide diagnostic steps.
📚 Vehicle History
Brand Heritage
Ssangyong Legacy:
SsangYong has a history of producing robust SUVs and off-road vehicles, often utilizing robust chassis and drivetrain components.
Model Evolution
Korando Lineage:
The Korando nameplate has been associated with SsangYong (and its predecessors) for decades, known for its off-road capabilities. This generation represents a distinct design era.
Production
Manufacturing Base:
Primarily manufactured in South Korea.
🏆 Awards & Recognition
Recognitions
Market Perception:
While specific awards for this particular model year are not readily available in general documentation, SsangYong vehicles of this era were often recognized for their robust construction and off-road capability at competitive price points.
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