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SSANGYONG CHAIRMAN 2008-2012 Full Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: SsangYong Model: ChAIRMAN Year: 2008-2012 Codes Platform Code: SsangYong Y250 (based on Mercedes-Benz W140 S-Class) 👋 Introduction Market Position Segment: Luxury Sedan Target Audience: Owners and independent repair shops seeking in-depth service and repair information for the SsangYong Chairman. Competitive Analysis Competitors During Production: BMW 5 Series, Mercedes-Benz E-Class, Audi A6, Lexus GS. Key Features Vehicle Characteristics: Flagship luxury sedan known for its spacious interior, comfortable ride, and potent engine options, often drawing comparisons to its Mercedes-Benz platform basis. Manual Value Proposition: Provides essential, manufacturer-level data crucial for maintaining the integrity and performance of a luxury vehicle like the Chairman. 📋 Manual Details Coverage Areas Engines: • 2.8L G28D DOHC PETROL • 3.2L G32D DOHC PETROL • 3.6L G36D DOHC PETROL • 5.0L G50D SOHC PETROL Systems: • General Information • Engine Assembly • Engine Control • Cooling System • Exhaust System • Fuel System • Intake System • Lubrication • Engine Electrical • Cruise Control • Ignition System • Automatic Transmission • Brake System • Axle • Suspension • Propeller Shaft • Steering • Wheel and Tires • Body and Accessories • Interior • Exterior • Air Conditioning • All-Wheel Drive • Instrument Cluster • Electric Accessories • Wiring Diagrams Trim Levels: Likely covers all available trim levels within the 2008-2012 model years, as is standard for comprehensive service manuals. Page Count Estimated Pages: 1000+ Manual Type Type: Full Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Comprehensive coverage of all listed petrol engines, automatic transmission, cooling, fuel, exhaust, intake, lubrication, and engine electrical systems. Chassis: Detailed information on brake system, axle, suspension, propeller shaft, steering, and wheel/tire assemblies. Body And Interior: Extensive coverage of body components, interior trim, exterior elements, air conditioning, and accessories. Electrical: In-depth electrical system coverage including engine electrical, cruise control, ignition, instrument cluster, electric accessories, and detailed wiring diagrams. All Wheel Drive System: Details on the operation, maintenance, and potential repair of the AWD system, including differentials and transfer case. Procedures Included Maintenance: Routine maintenance procedures, fluid checks and changes, filter replacements, and lubrication points. Repair And Rebuild: Step-by-step repair and overhaul procedures for engines, transmissions, suspension components, braking systems, and more. Diagnostics And Troubleshooting: Diagnostic information, common issues, fault finding guides, and troubleshooting procedures for all major systems. Specifications And Tolerances: Detailed technical specifications, torque values, clearances, and critical tolerances for accurate repairs. Wheel Alignment: Specifications for wheel alignment parameters are included, crucial for tire wear and handling. Body Panel Repair: Guidelines for minor bodywork repairs, panel replacement, and accessory fitting. Technical Depth Depth: Comprehensive, from basic adjustments and maintenance to full engine and transmission rebuilds, electrical system diagnostics, and bodywork repairs. Wiring Diagram Detail: Extremely detailed wiring diagrams are provided, covering all electrical circuits, components, and connectors, vital for diagnosing electrical faults. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF with clear text and images. Printability: Printable pages for easy workshop use. Searchability: Fully searchable text allows for quick access to specific repair procedures, specifications, and troubleshooting guides. Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine 2.8L G28D: DOHC, Inline-6 Petrol. Displacement: 2799cc. Bore x Stroke: 86.5mm x 80mm. Power: Approx. 190-200 hp. Torque: Approx. 270-280 Nm. 3.2L G32D: DOHC, Inline-6 Petrol. Displacement: 3199cc. Bore x Stroke: 89.9mm x 84mm. Power: Approx. 210-225 hp. Torque: Approx. 310-320 Nm. 3.6L G36D: DOHC, Inline-6 Petrol. Displacement: 3597cc. Bore x Stroke: 93.6mm x 87mm. Power: Approx. 240-255 hp. Torque: Approx. 350-360 Nm. 5.0L G50D: SOHC, V8 Petrol. Displacement: 4966cc. Bore x Stroke: 89.6mm x 80.2mm. Power: Approx. 300-320 hp. Torque: Approx. 440-460 Nm. Performance Engine Management System: Electronic Fuel Injection (EFI) with Engine Control Unit (ECU). Fuel System Fuel Type: Unleaded Petrol (Octane rating typically 91-95 RON). Fuel Delivery: Multi-point fuel injection. Engine Electrical Ignition Type: Coil-on-plug or distributor-based ignition systems depending on specific engine variant and year. 🔧 Transmission Standard Transmission Type: 5-speed Automatic Transmission (often Mercedes-Benz sourced). Optional All Wheel Drive: Available on select models, particularly those equipped with the 3.2L engine. Features Transmission Fluid: Refer to manual for specific ATF type (e.g., Dexron III/Mercon or MB spec equivalent). Capacity varies by engine/transmission. Check manual for precise MB specification. 📐 Dimensions Exterior Length: Approx. 5000-5100 mm Width: Approx. 1820-1840 mm Height: Approx. 1450-1470 mm Weights Curb Weight: Approx. 1800-2000 kg (Varies by engine and configuration) 🛡️ Safety Features Ratings Crash Test Results: Limited publicly available official crash test data for specific model years, but platform basis (W140) was designed to high safety standards of its era. Active Features Braking System: ABS, EBD (Electronic Brakeforce Distribution), Brake Assist (BA) on most models. Stability Control: ESP (Electronic Stability Program) available on some higher-trim models. Passive Features Airbags: Front airbags, side airbags,...
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SSANGYONG CHAIRMAN 2008-2012 Full Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
ChAIRMAN
Year:
2008-2012
Codes
Platform Code:
SsangYong Y250 (based on Mercedes-Benz W140 S-Class)
👋 Introduction
Market Position
Segment:
Luxury Sedan
Target Audience:
Owners and independent repair shops seeking in-depth service and repair information for the SsangYong Chairman.
Competitive Analysis
Competitors During Production:
BMW 5 Series, Mercedes-Benz E-Class, Audi A6, Lexus GS.
Key Features
Vehicle Characteristics:
Flagship luxury sedan known for its spacious interior, comfortable ride, and potent engine options, often drawing comparisons to its Mercedes-Benz platform basis.
Manual Value Proposition:
Provides essential, manufacturer-level data crucial for maintaining the integrity and performance of a luxury vehicle like the Chairman.
📋 Manual Details
Coverage Areas
Engines:
• 2.8L G28D DOHC PETROL
• 3.2L G32D DOHC PETROL
• 3.6L G36D DOHC PETROL
• 5.0L G50D SOHC PETROL
Systems:
• General Information
• Engine Assembly
• Engine Control
• Cooling System
• Exhaust System
• Fuel System
• Intake System
• Lubrication
• Engine Electrical
• Cruise Control
• Ignition System
• Automatic Transmission
• Brake System
• Axle
• Suspension
• Propeller Shaft
• Steering
• Wheel and Tires
• Body and Accessories
• Interior
• Exterior
• Air Conditioning
• All-Wheel Drive
• Instrument Cluster
• Electric Accessories
• Wiring Diagrams
Trim Levels:
Likely covers all available trim levels within the 2008-2012 model years, as is standard for comprehensive service manuals.
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Full Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Comprehensive coverage of all listed petrol engines, automatic transmission, cooling, fuel, exhaust, intake, lubrication, and engine electrical systems.
Chassis:
Detailed information on brake system, axle, suspension, propeller shaft, steering, and wheel/tire assemblies.
Body And Interior:
Extensive coverage of body components, interior trim, exterior elements, air conditioning, and accessories.
Electrical:
In-depth electrical system coverage including engine electrical, cruise control, ignition, instrument cluster, electric accessories, and detailed wiring diagrams.
All Wheel Drive System:
Details on the operation, maintenance, and potential repair of the AWD system, including differentials and transfer case.
Procedures Included
Maintenance:
Routine maintenance procedures, fluid checks and changes, filter replacements, and lubrication points.
Repair And Rebuild:
Step-by-step repair and overhaul procedures for engines, transmissions, suspension components, braking systems, and more.
Diagnostics And Troubleshooting:
Diagnostic information, common issues, fault finding guides, and troubleshooting procedures for all major systems.
Specifications And Tolerances:
Detailed technical specifications, torque values, clearances, and critical tolerances for accurate repairs.
Wheel Alignment:
Specifications for wheel alignment parameters are included, crucial for tire wear and handling.
Body Panel Repair:
Guidelines for minor bodywork repairs, panel replacement, and accessory fitting.
Technical Depth
Depth:
Comprehensive, from basic adjustments and maintenance to full engine and transmission rebuilds, electrical system diagnostics, and bodywork repairs.
Wiring Diagram Detail:
Extremely detailed wiring diagrams are provided, covering all electrical circuits, components, and connectors, vital for diagnosing electrical faults.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF with clear text and images.
Printability:
Printable pages for easy workshop use.
Searchability:
Fully searchable text allows for quick access to specific repair procedures, specifications, and troubleshooting guides.
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
2.8L G28D:
DOHC, Inline-6 Petrol. Displacement: 2799cc. Bore x Stroke: 86.5mm x 80mm. Power: Approx. 190-200 hp. Torque: Approx. 270-280 Nm.
3.2L G32D:
DOHC, Inline-6 Petrol. Displacement: 3199cc. Bore x Stroke: 89.9mm x 84mm. Power: Approx. 210-225 hp. Torque: Approx. 310-320 Nm.
3.6L G36D:
DOHC, Inline-6 Petrol. Displacement: 3597cc. Bore x Stroke: 93.6mm x 87mm. Power: Approx. 240-255 hp. Torque: Approx. 350-360 Nm.
5.0L G50D:
SOHC, V8 Petrol. Displacement: 4966cc. Bore x Stroke: 89.6mm x 80.2mm. Power: Approx. 300-320 hp. Torque: Approx. 440-460 Nm.
Performance
Engine Management System:
Electronic Fuel Injection (EFI) with Engine Control Unit (ECU).
Fuel System
Fuel Type:
Unleaded Petrol (Octane rating typically 91-95 RON).
Fuel Delivery:
Multi-point fuel injection.
Engine Electrical
Ignition Type:
Coil-on-plug or distributor-based ignition systems depending on specific engine variant and year.
🔧 Transmission
Standard
Transmission Type:
5-speed Automatic Transmission (often Mercedes-Benz sourced).
Optional
All Wheel Drive:
Available on select models, particularly those equipped with the 3.2L engine.
Features
Transmission Fluid:
Refer to manual for specific ATF type (e.g., Dexron III/Mercon or MB spec equivalent). Capacity varies by engine/transmission. Check manual for precise MB specification.
📐 Dimensions
Exterior
Length:
Approx. 5000-5100 mm
Width:
Approx. 1820-1840 mm
Height:
Approx. 1450-1470 mm
Weights
Curb Weight:
Approx. 1800-2000 kg (Varies by engine and configuration)
🛡️ Safety Features
Ratings
Crash Test Results:
Limited publicly available official crash test data for specific model years, but platform basis (W140) was designed to high safety standards of its era.
Active Features
Braking System:
ABS, EBD (Electronic Brakeforce Distribution), Brake Assist (BA) on most models.
Stability Control:
ESP (Electronic Stability Program) available on some higher-trim models.
Passive Features
Airbags:
Front airbags, side airbags, and curtain airbags often standard or optional.
Seatbelts:
Pre-tensioning seatbelts with load limiters.
💡 Technology Features
Infotainment
Audio System:
Premium audio systems, often with CD player, radio, and navigation (market dependent). Speaker configurations may include Harman Kardon or similar.
User Interface:
Central control console with physical buttons and potentially a display screen for climate and audio.
Driver Assistance
Cruise Control:
Standard feature on most models. Coverage in manual includes operation and troubleshooting.
Connectivity
Bluetooth:
Available on later models for hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500-10,000 miles (12,000-16,000 km) or 6-12 months, depending on driving conditions. Consult manual for specific interval.
Transmission Fluid Change:
Recommended every 30,000-50,000 miles (48,000-80,000 km). Critical for longevity; consult manual for exact procedure and fluid type.
Spark Plugs:
Intervals vary by engine (e.g., iridium plugs may last up to 100,000 miles). Refer to manual for specific plug type and replacement schedule.
Fluid Specifications
Engine Oil:
Refer to manual for specific SAE viscosity grade (e.g., 5W-30, 10W-40) and API/ACEA specifications. May require synthetic blend or full synthetic.
Coolant:
Ethylene glycol based coolant. Capacity varies by engine size. Use a quality coolant meeting appropriate specifications (refer to manual for exact type, e.g., MB Spec 325.0 or equivalent).
Brake Fluid:
DOT 3 or DOT 4. Replace every 2-3 years to prevent moisture absorption.
Power Steering Fluid:
Specific hydraulic fluid type required. Consult manual for exact specification, often CHF 11S or similar.
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints, struts), ignition coils, O2 sensors, exhaust systems, transmission control modules.
Electrical Gremlins:
As with many complex luxury vehicles, potential for minor electrical issues due to sensor faults or wiring harness degradation over time. Wiring diagrams in the manual are crucial for diagnosis.
📚 Vehicle History
Brand Heritage
Ssangyong Background:
SsangYong Motor Company, a South Korean manufacturer, has a history of producing SUVs and commercial vehicles, with the Chairman representing their foray into the luxury sedan market, often leveraging technology and platforms from established European manufacturers.
Model Evolution
Chairman Development:
The Chairman was SsangYong's flagship sedan. This generation (Y250) was heavily influenced by the Mercedes-Benz W140 S-Class, utilizing shared engineering and platforms.
Predecessor:
The Chairman Y200 (first generation).
Production
Production Period:
2008-2012 (This specific service manual covers this range).
Manufacturing Location:
South Korea
🏆 Awards & Recognition
Recognitions
Market Perception:
Often perceived as a strong value proposition in the luxury segment due to its extensive features and Mercedes-Benz derived engineering at a more accessible price point compared to direct European competitors.
Ratings
Reliability Perception:
Reliability can vary, but with proper maintenance using this manual, common issues can be mitigated. Sourcing quality parts is key.
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