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SSANGYONG KYRON Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Kyron Model Generation: First Generation (P100) Codes Chassis Code: P100 👋 Introduction Market Position Segment: Body-on-frame SUV, positioned as a capable and robust utility vehicle often competing in the mid-size SUV segment. Value Proposition: Offers a blend of off-road capability, towing capacity, and practicality, often at a competitive price point compared to established global brands. Competitive Analysis Key Competitors: Competed against vehicles like the Mitsubishi Pajero Sport, Hyundai Terracan, Kia Sorento (early generations), and various other body-on-frame SUVs from Asian manufacturers. Key Features Design: Distinctive styling, often characterized by a bold front grille, muscular proportions, and a substantial presence, reflecting its robust construction. Capability: Emphasized its off-road prowess with a traditional ladder frame chassis, low-range gearing in the 4WD system, and good ground clearance. 📋 Manual Details Coverage Areas Coverage Years: Likely spans the primary production years of the first-generation Kyron, typically 2005-2015, covering all models and variants within this period. Global Regions: Designed for global markets where the SsangYong Kyron was sold, ensuring relevance across diverse specifications. Page Count Estimated Pages: Hundreds of pages, implying comprehensive coverage without being overly condensed. Manual Type Type: Service Repair Workshop Manual Language Language: English (Implied by typical sales platforms for such manuals) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed coverage of all Kyron engine variants, including diesel (e.g., 2.0 XDi, 2.7 XDi) and potentially gasoline options. Includes engine mechanicals, fuel system, ignition system, cooling system, lubrication system, and emission control systems. Transmission: Comprehensive information for both manual and automatic transmissions, including removal, installation, overhaul, clutch system, torque converter, gear selection mechanisms, and transmission fluid specifications. Drivetrain: In-depth coverage of the 4WD system (part-time or full-time depending on variant), transfer case, differentials (front and rear), driveshafts, and axles. Includes troubleshooting and repair procedures. Suspension: Detailed explanations for front independent suspension (e.g., double wishbone) and rear solid axle with multi-link setup. Covers shock absorbers, springs, control arms, bushings, anti-roll bars, and wheel alignment specifications. Brakes: Full coverage of the braking system, including hydraulic system components (master cylinder, brake lines, calipers, wheel cylinders), brake pads and discs/drums, parking brake, and ABS (Anti-lock Braking System) components and diagnostics. Steering: Covers hydraulic power steering system, steering gearbox/rack and pinion, steering column, and associated components. Includes fluid specifications and troubleshooting. Electrical System: Extensive coverage of the vehicle's electrical system, including battery, charging system (alternator, starter), lighting systems (headlights, taillights, interior), ignition system, power distribution (fuses, relays), wiring diagrams, and body control modules. Body And Interior: Includes procedures for body panel removal and installation, door mechanisms, interior trim, seats, dashboard components, HVAC system, and body sealing. Also covers diagnostic procedures for body electrical systems. HVAC: Details on the heating, ventilation, and air conditioning system, including refrigerant handling, compressor, condenser, evaporator, blower motor, and climate control module diagnostics. Diagnostics And Troubleshooting: Dedicated sections for common problems and their diagnostic procedures. Includes OBD-II (On-Board Diagnostics) information, error code interpretation, and guided troubleshooting trees for various systems. Procedures Included Scheduled Maintenance: Detailed maintenance schedules outlining recommended service intervals for oil changes, fluid flushes, filter replacements, inspections, and component checks. Routine Repairs: Step-by-step instructions for common repair tasks such as brake pad replacement, oil filter changes, belt replacements, spark plug replacement (if applicable), and fluid top-ups. Component Overhaul: Instructions for complete disassembly, inspection, repair, and reassembly of major components like engines, transmissions, differentials, and turbochargers. Electrical Troubleshooting: Guidance on diagnosing electrical faults using wiring diagrams, multimeter readings, and diagnostic tools. Includes procedures for testing sensors, actuators, and control modules. Bodywork Repairs: Information on collision repair, panel replacement, rust prevention, and interior component repair or replacement. Specifications And Tolerances: Precise technical specifications, torque values, clearances, fluid capacities, and wear limits for all major components and systems. Diagnostic Tool Usage: Information on using diagnostic scan tools, understanding diagnostic trouble codes (DTCs), and performing system tests. Technical Depth Depth: Comprehensive, covering basic maintenance to complex engine and transmission rebuilds. Suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF, allowing quick access to specific information. Print Quality Quality: High-resolution digital reproduction, ensuring clarity of text, diagrams, and illustrations. Binding Type Binding: Not applicable (Digital Download) Paper Type Type: Not applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: Dominated by diesel engines. Common options include the Mercedes-Benz-derived 2.7-liter XDi inline-five turbo-diesel (OM602 derivative) and later the in-house developed 2.0-liter XDi turbo-diesel. Engine Displacement 2.7L: 2696 cc Engine Power 2.7L: Approximately 163-170 PS (120-125 kW) depending on the specific variant and tuning. Engine Torque 2.7L: Around 340-345 Nm (251-254 lb-ft) at typically 1800-2000 rpm. Engine Displacement 2.0L: 1998 cc Engine Power 2.0L: Approximately 149 PS (110 kW). Engine Torque 2.0L: Around 310 Nm (229 lb-ft) at typically 1800-2500 rpm. Performance Top Speed Estimated: Around 170-180 km/h...
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SSANGYONG KYRON Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
Kyron
Model Generation:
First Generation (P100)
Codes
Chassis Code:
P100
👋 Introduction
Market Position
Segment:
Body-on-frame SUV, positioned as a capable and robust utility vehicle often competing in the mid-size SUV segment.
Value Proposition:
Offers a blend of off-road capability, towing capacity, and practicality, often at a competitive price point compared to established global brands.
Competitive Analysis
Key Competitors:
Competed against vehicles like the Mitsubishi Pajero Sport, Hyundai Terracan, Kia Sorento (early generations), and various other body-on-frame SUVs from Asian manufacturers.
Key Features
Design:
Distinctive styling, often characterized by a bold front grille, muscular proportions, and a substantial presence, reflecting its robust construction.
Capability:
Emphasized its off-road prowess with a traditional ladder frame chassis, low-range gearing in the 4WD system, and good ground clearance.
📋 Manual Details
Coverage Areas
Coverage Years:
Likely spans the primary production years of the first-generation Kyron, typically 2005-2015, covering all models and variants within this period.
Global Regions:
Designed for global markets where the SsangYong Kyron was sold, ensuring relevance across diverse specifications.
Page Count
Estimated Pages:
Hundreds of pages, implying comprehensive coverage without being overly condensed.
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English (Implied by typical sales platforms for such manuals)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of all Kyron engine variants, including diesel (e.g., 2.0 XDi, 2.7 XDi) and potentially gasoline options. Includes engine mechanicals, fuel system, ignition system, cooling system, lubrication system, and emission control systems.
Transmission:
Comprehensive information for both manual and automatic transmissions, including removal, installation, overhaul, clutch system, torque converter, gear selection mechanisms, and transmission fluid specifications.
Drivetrain:
In-depth coverage of the 4WD system (part-time or full-time depending on variant), transfer case, differentials (front and rear), driveshafts, and axles. Includes troubleshooting and repair procedures.
Suspension:
Detailed explanations for front independent suspension (e.g., double wishbone) and rear solid axle with multi-link setup. Covers shock absorbers, springs, control arms, bushings, anti-roll bars, and wheel alignment specifications.
Brakes:
Full coverage of the braking system, including hydraulic system components (master cylinder, brake lines, calipers, wheel cylinders), brake pads and discs/drums, parking brake, and ABS (Anti-lock Braking System) components and diagnostics.
Steering:
Covers hydraulic power steering system, steering gearbox/rack and pinion, steering column, and associated components. Includes fluid specifications and troubleshooting.
Electrical System:
Extensive coverage of the vehicle's electrical system, including battery, charging system (alternator, starter), lighting systems (headlights, taillights, interior), ignition system, power distribution (fuses, relays), wiring diagrams, and body control modules.
Body And Interior:
Includes procedures for body panel removal and installation, door mechanisms, interior trim, seats, dashboard components, HVAC system, and body sealing. Also covers diagnostic procedures for body electrical systems.
HVAC:
Details on the heating, ventilation, and air conditioning system, including refrigerant handling, compressor, condenser, evaporator, blower motor, and climate control module diagnostics.
Diagnostics And Troubleshooting:
Dedicated sections for common problems and their diagnostic procedures. Includes OBD-II (On-Board Diagnostics) information, error code interpretation, and guided troubleshooting trees for various systems.
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules outlining recommended service intervals for oil changes, fluid flushes, filter replacements, inspections, and component checks.
Routine Repairs:
Step-by-step instructions for common repair tasks such as brake pad replacement, oil filter changes, belt replacements, spark plug replacement (if applicable), and fluid top-ups.
Component Overhaul:
Instructions for complete disassembly, inspection, repair, and reassembly of major components like engines, transmissions, differentials, and turbochargers.
Electrical Troubleshooting:
Guidance on diagnosing electrical faults using wiring diagrams, multimeter readings, and diagnostic tools. Includes procedures for testing sensors, actuators, and control modules.
Bodywork Repairs:
Information on collision repair, panel replacement, rust prevention, and interior component repair or replacement.
Specifications And Tolerances:
Precise technical specifications, torque values, clearances, fluid capacities, and wear limits for all major components and systems.
Diagnostic Tool Usage:
Information on using diagnostic scan tools, understanding diagnostic trouble codes (DTCs), and performing system tests.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complex engine and transmission rebuilds. Suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF, allowing quick access to specific information.
Print Quality
Quality:
High-resolution digital reproduction, ensuring clarity of text, diagrams, and illustrations.
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Type:
Not applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Dominated by diesel engines. Common options include the Mercedes-Benz-derived 2.7-liter XDi inline-five turbo-diesel (OM602 derivative) and later the in-house developed 2.0-liter XDi turbo-diesel.
Engine Displacement 2.7L:
2696 cc
Engine Power 2.7L:
Approximately 163-170 PS (120-125 kW) depending on the specific variant and tuning.
Engine Torque 2.7L:
Around 340-345 Nm (251-254 lb-ft) at typically 1800-2000 rpm.
Engine Displacement 2.0L:
1998 cc
Engine Power 2.0L:
Approximately 149 PS (110 kW).
Engine Torque 2.0L:
Around 310 Nm (229 lb-ft) at typically 1800-2500 rpm.
Performance
Top Speed Estimated:
Around 170-180 km/h (106-112 mph) depending on engine and transmission.
Acceleration 0-100Kmh Estimated:
Around 11-13 seconds depending on engine and transmission.
Fuel System
Type:
Common Rail Direct Injection (CRDi) for diesel engines, typically with turbocharging and intercooling.
Fuel Type:
Diesel (primarily), with potential for gasoline variants in some markets.
🔧 Transmission
Standard
Transmission Options:
Available with both 5-speed manual transmissions and 4-speed or 5-speed automatic transmissions (often from Mercedes-Benz heritage for older models).
Optional
Optional Transmissions:
Specific automatic transmission models varied across production years and engine choices.
Features
Drivetrain Type:
Part-time or full-time selectable 4WD system with low-range gearing, offering robust off-road capability.
📐 Dimensions
Exterior
Length:
Approximately 4650-4750 mm (183-187 inches).
Width:
Approximately 1870-1895 mm (73.6-74.6 inches).
Height:
Approximately 1740-1790 mm (68.5-70.5 inches).
Weights
Curb Weight Estimated:
Around 1800-2000 kg (3968-4409 lbs) depending on configuration.
Towing Capacity Estimated:
Typically rated around 2500-3000 kg (5500-6600 lbs) braked towing capacity.
🛡️ Safety Features
Ratings
Keselamatan Ratings:
Safety ratings varied by market and testing agency. Early models may not have undergone extensive modern crash testing compared to contemporary rivals. Look for specific Euro NCAP or IIHS results for the relevant market.
Active Features
ABS:
Standard ABS (Anti-lock Braking System) across most variants.
Esp:
Electronic Stability Program (ESP) or Electronic Stability Control (ESC) often available on higher trims or later models.
Traction Control:
Traction Control System (TCS) usually paired with ESP/ESC.
Passive Features
Airbags:
Front airbags for driver and passenger. Side airbags and curtain airbags might be available on higher trim levels or later models.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants, and three-point seatbelts for rear occupants.
💡 Technology Features
Infotainment
Audio System:
Basic audio systems with CD players, radio. Higher trims might include auxiliary inputs, MP3 compatibility, and in later models, touchscreens with navigation.
Driver Assistance
Parking Sensors:
Rear parking sensors were often an option or standard on higher trim levels.
Connectivity
Bluetooth:
Bluetooth connectivity for hands-free calling and audio streaming became available on later models or as an optional feature.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first, for diesel engines. Consult the manual for exact intervals based on driving conditions.
Transmission Fluid Change:
Automatic transmission fluid: Inspect every 40,000 km (24,000 miles), change approximately every 80,000 km (50,000 miles) or as per manual recommendations. Manual transmission fluid: Inspect annually, change every 100,000 km (60,000 miles).
Fluid Specifications
Engine Oil:
For diesel engines, typically API CF or higher, ACEA B4/B5 specifications. Viscosity grade: 5W-30 or 5W-40, depending on climate. Always refer to the manual for the precise grade and specification.
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors. Typically a 50/50 mix with distilled water. SsangYong may specify a particular type; consult the manual.
Brake Fluid:
DOT 3 or DOT 4 automotive brake fluid.
Power Steering Fluid:
Hydraulic Power Steering Fluid (often Dexron III/Mercon compatible, or a specific SsangYong specification).
Known Issues
Engine Reliability:
The 2.7 XDi engine is generally robust, but common issues can include turbocharger wear, injector problems, and glow plug failures. The 2.0 XDi may experience issues related to the diesel particulate filter (DPF) regeneration if not used for sufficient highway driving.
Transmission Issues:
Automatic transmission in older models might exhibit rough shifting or occasional failure to engage gears. Clutch wear is a consideration for manual transmissions, especially in heavy-duty use.
Suspension And Drivetrain:
Bushings and ball joints can wear over time, leading to clunks or imprecise handling. Driveshaft universal joints and transfer case mounts can also require attention.
Electrical Faults:
Can include issues with sensors (e.g., crankshaft position sensor), faulty window regulators, and problems with the central locking or alarm system. Wiring harness integrity should be checked in older vehicles.
📚 Vehicle History
Brand Heritage
Parent Company:
SsangYong Motor Company, a South Korean manufacturer with a history of producing robust SUVs and commercial vehicles, often leveraging technology from partners like Mercedes-Benz.
Model Evolution
Introduction Year:
Introduced in 2005 as a successor to the SsangYong Rexton II (or positioned alongside it depending on market). A significant facelift occurred around 2011-2012, often referred to as the 'New Kyron' or with updated styling and engine options.
Production
Manufacturing Location:
Primarily manufactured in South Korea.
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
While specific mainstream automotive awards for the SsangYong Kyron are not widely publicized on a global scale, it often received positive mention for its robust construction and off-road capability within its segment.
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