SsangYong Rexton I & Rexton II 2001-2008 Service Repair Shop Manual
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🏷️ Basic Information Identification Make: SsangYong Model: Rexton I / Rexton II Product Type: Service Repair Shop Manual Generation Generation Covered: First Generation (RX200, RX230, RX270, RX320, RX330, RX370, RX400) and Second Generation (RX200e, RX200s, RX220) Codes Chassis Codes: RX200/RX230/RX270/RX320/RX330/RX370/RX400 (Rexton I), RX200e/RX200s/RX220 (Rexton II) 👋 Introduction Market Position Target Audience: DIY mechanics, SsangYong Rexton owners looking to perform their own maintenance and repairs. Competitive Analysis Value Proposition: Offers significant cost savings compared to professional mechanic labor rates, empowers owners with repair knowledge. Key Features Ease Of Use: Designed for ease of use with step-by-step instructions and clear visuals. Comprehensiveness: Covers all servicing, repairs, and routine maintenance tasks. Technical Accuracy: Professional quality in-depth information. 📋 Manual Details Coverage Areas Coverage Years: 2001-2008 Page Count Estimated Page Count: Extensive (specific number not provided, but described as 'full professional quality in depth') Manual Type Manual Type: Service Repair Shop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control, starting and charging systems. Transmission Systems: Manual and Automatic transmission systems (operation, maintenance, repair). Drivetrain Systems: Drivetrain (2WD/4WD), differentials, driveshafts, axles. Suspension And Steering: Front and rear suspension, steering system (power steering, components). Brake Systems: Brake system (disc/drum, ABS, parking brake), hydraulic components. Electrical Systems: Electrical systems, lighting, instruments, gauges, power windows, locks, mirrors, wipers, horn. Body And Chassis: Body construction, interior trim, exterior trim, doors, windows, glass, chassis components. HVAC System: Heating, Ventilation, and Air Conditioning (HVAC) system. Exhaust System: Exhaust system components and repair. Fuel System: Fuel tank, fuel lines, fuel pump, injectors. Cooling System: Radiator, coolant, fan, water pump, hoses. Emission Controls: Emission control systems and components. Procedures Included Maintenance Procedures: Routine maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, tune-ups. Repair Procedures: Step-by-step repair instructions for all covered systems, including component removal, installation, and adjustment. Troubleshooting Guides: Diagnostic procedures, common issues and their solutions. Wiring Diagrams: Comprehensive wiring diagrams for all electrical systems. Technical Depth Depth Of Coverage: In-depth coverage from basic maintenance to advanced repairs and diagnostics. Diagnostic Information: Includes diagnostic trouble codes (DTCs), symptom-based troubleshooting. Illustrations And Diagrams: Contains pictures and diagrams to facilitate understanding of repair procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High quality, suitable for printing individual sections or the entire manual. Binding Type Binding Type: Digital Download (N/A for print binding) Paper Type Paper Type: Digital Download (N/A for paper type) Accessibility Device Compatibility: PC, MAC, Tablets, Smartphones, Linux compatible. Delivery Delivery Method: Instant Download (upon payment) ⚙️ Engine Specifications Primary Engine Engine Options Covered: Multiple engine options including gasoline and diesel variants common in the Rexton I & II generations. Performance Power And Torque: Detailed specifications on horsepower and torque outputs for various engine configurations (e.g., 2.7L diesel, 3.2L gasoline). Fuel System Fuel Delivery: Information on fuel injection systems (e.g., Common Rail Diesel Injection, MPI for gasoline). Engine Management ECU And Sensors: Details on Engine Control Unit (ECU) operation, sensor functions, and diagnostic strategies. 🔧 Transmission Standard Transmission Types: Coverage of both manual and automatic transmissions (e.g., Mercedes-Benz sourced transmissions like the W5A580 for automatics). Optional Drive Modes: Information on 2WD and 4WD (Part-time/Full-time) systems and their operation. Features Transmission Fluids: Specifications for transmission fluid types and capacities. 📐 Dimensions Exterior Body Styles: Primarily SUV body style. Weights Curb Weight: Specifications for curb weight based on engine and drivetrain configuration. 🛡️ Safety Features Ratings Crash Test Results: While specific ratings are not detailed in the product description, such manuals often contain information relevant to safety systems which contribute to ratings. Active Features ABS And Traction Control: Details on Anti-lock Braking System (ABS) and traction control systems operation and diagnosis. Passive Features Airbags And Seatbelts: Information on airbag systems and seatbelt pre-tensioners. 💡 Technology Features Infotainment Audio And Nav Systems: Information on the factory installed infotainment systems, including radio, CD player, and optional navigation units. Driver Assistance Traction Control And Cruise Control: Details on the operation and maintenance of driver assistance features like traction control and cruise control. Connectivity Power Accessories: Information on power windows, door locks, and other electronically controlled accessories. 🔧 Maintenance Service Intervals Recommended Intervals: Detailed service schedules for oil changes, filter replacements, spark plug replacement, coolant flushes, and other periodic maintenance. Fluid Specifications Engine Oil: Specific viscosity grades and API service classifications for engine oil (e.g., SAE 5W-40 or 10W-30 for diesel, SAE 5W-30 for gasoline, depending on climate and engine). Coolant: Type of coolant and mixture ratio (e.g., Ethylene Glycol based, 50/50 mix with distilled water). Brake Fluid: DOT specification for brake fluid (e.g., DOT 3 or DOT 4). Transmission Fluid: Specific ATF type for automatic transmissions (e.g., MB-Approval 236.10 or equivalent) and gear oil for manual transmissions. Known Issues Common Problems: The manual likely addresses...
Step-by-step repair instructions for all covered systems, including component removal, installation, and adjustment.
Troubleshooting Guides:
Diagnostic procedures, common issues and their solutions.
Wiring Diagrams:
Comprehensive wiring diagrams for all electrical systems.
Technical Depth
Depth Of Coverage:
In-depth coverage from basic maintenance to advanced repairs and diagnostics.
Diagnostic Information:
Includes diagnostic trouble codes (DTCs), symptom-based troubleshooting.
Illustrations And Diagrams:
Contains pictures and diagrams to facilitate understanding of repair procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High quality, suitable for printing individual sections or the entire manual.
Binding Type
Binding Type:
Digital Download (N/A for print binding)
Paper Type
Paper Type:
Digital Download (N/A for paper type)
Accessibility
Device Compatibility:
PC, MAC, Tablets, Smartphones, Linux compatible.
Delivery
Delivery Method:
Instant Download (upon payment)
⚙️ Engine Specifications
Primary Engine
Engine Options Covered:
Multiple engine options including gasoline and diesel variants common in the Rexton I & II generations.
Performance
Power And Torque:
Detailed specifications on horsepower and torque outputs for various engine configurations (e.g., 2.7L diesel, 3.2L gasoline).
Fuel System
Fuel Delivery:
Information on fuel injection systems (e.g., Common Rail Diesel Injection, MPI for gasoline).
Engine Management
ECU And Sensors:
Details on Engine Control Unit (ECU) operation, sensor functions, and diagnostic strategies.
🔧 Transmission
Standard
Transmission Types:
Coverage of both manual and automatic transmissions (e.g., Mercedes-Benz sourced transmissions like the W5A580 for automatics).
Optional
Drive Modes:
Information on 2WD and 4WD (Part-time/Full-time) systems and their operation.
Features
Transmission Fluids:
Specifications for transmission fluid types and capacities.
📐 Dimensions
Exterior
Body Styles:
Primarily SUV body style.
Weights
Curb Weight:
Specifications for curb weight based on engine and drivetrain configuration.
🛡️ Safety Features
Ratings
Crash Test Results:
While specific ratings are not detailed in the product description, such manuals often contain information relevant to safety systems which contribute to ratings.
Active Features
ABS And Traction Control:
Details on Anti-lock Braking System (ABS) and traction control systems operation and diagnosis.
Passive Features
Airbags And Seatbelts:
Information on airbag systems and seatbelt pre-tensioners.
💡 Technology Features
Infotainment
Audio And Nav Systems:
Information on the factory installed infotainment systems, including radio, CD player, and optional navigation units.
Driver Assistance
Traction Control And Cruise Control:
Details on the operation and maintenance of driver assistance features like traction control and cruise control.
Connectivity
Power Accessories:
Information on power windows, door locks, and other electronically controlled accessories.
🔧 Maintenance
Service Intervals
Recommended Intervals:
Detailed service schedules for oil changes, filter replacements, spark plug replacement, coolant flushes, and other periodic maintenance.
Fluid Specifications
Engine Oil:
Specific viscosity grades and API service classifications for engine oil (e.g., SAE 5W-40 or 10W-30 for diesel, SAE 5W-30 for gasoline, depending on climate and engine).
Coolant:
Type of coolant and mixture ratio (e.g., Ethylene Glycol based, 50/50 mix with distilled water).
Brake Fluid:
DOT specification for brake fluid (e.g., DOT 3 or DOT 4).
Transmission Fluid:
Specific ATF type for automatic transmissions (e.g., MB-Approval 236.10 or equivalent) and gear oil for manual transmissions.
Known Issues
Common Problems:
The manual likely addresses common issues experienced by Rexton owners such as turbocharger problems in diesel variants, EGR valve issues, suspension component wear, and potential electrical gremlins.
Part Numbers
Filter Part Numbers:
While not explicitly listed, such manuals typically provide or reference part numbers for common replacement items like oil filters, air filters, and fuel filters.
📚 Vehicle History
Brand Heritage
Ssangyong Background:
SsangYong Motor Company, known for its SUV and MPV production, often utilizing Mercedes-Benz technology in its earlier models.
Model Evolution
Rexton Series:
The Rexton series represents SsangYong's foray into the full-size SUV segment, building on the Korando lineage.
Production
Production Period:
2001-2008 covers the first and second generations of the Rexton.